The 7 Best Welders for Exhaust to Cut the Pipe Effortlessly

Maintaining the Exhaust pipe is a pain!!!!

Bold statement?

Here is why I am saying this……..

Because it needs constant repairing! Indeed, the exhaust pipes are not the friendliest part of your darling vehicle to be welded. 

Finding the perfect welder for exhaust can be a little more complicated than finding Dory. With so many options available with so many bluffs, it is challenging to look for a handy welder for the exhaust system.

From thin to thick, rusty to new, costly to cheap, I got it all covered with 7 best welders for exhaust to make your life a little easier.

Last update on 2021-04-15 / Affiliate links / Images from Amazon Product Advertising API

7 Best Welder for Exhaust Review 2020(My Shortlist)

What they say……..

A good quality machine can make the work of welding easier and maybe less costly. Moreover, the right welder will give you the best-finished product look.

Obviously, you do not want to ruin your material to be junk and left on the junkyard by applying a wrong welder.

It should not be like you have a thin aluminum to weld and you applied a thick penetrating featured welder.

Therefore, it is crucial to select the right Mjolnir; I mean welder, based on your product’s material, thickness, and other criteria.

1. Hobart 500559 Handler – Best For Non-stop Welding

This particular welder can function without rest for 20 minutes, and then it might require a little rest before it goes for another round, which is appreciable and well-built.

Specifications at a glance

My impression

Not every welder is good at providing versatility. Well, the welder, as mentioned above, is. He can penetrate through aluminum, steel, and say stainless steel.

Won’t you call it versatile yet?

The range of welding amperage from 25 – 140 A provides that cautious welding that will prevent burning. In the lower voltage you operate the welder, the longer it will run.

Stop, that’s not all.

Like many other users of this welder, I bet you will also like the robust built. You will see the outside shell is packed with thicker and stronger steel, which many loved.

PROs

CONs

Opinion

With a good brand reputation, well-built, and for value, this welder is the best pick.

2. Amico MMA-160 – Best Welder for Exhaust Pipe

Whether the automatic fan control or the intelligent fan control, it provides both of that. What happens with this feature is that the components of the welder are protected from melting.

Specifications at a glance

My impression

Overload protection, over-voltage protection, over current protection, under-voltage protection – phew!

So many, right?

Well, the welder provides them with all. Doesn’t that make it your best partner?

Moving on to the next feature- the welding power source. You will find it appear to be more potent, more stable again, more concentrated.  Thus it provides a wide range of arc specialty.

What can I use to weld my exhaust pipe?

The easy to design ability is attractive that this welder rectifier has achieved through the adaptation of advanced technology.

PROs

CONs

Opinion

You should pick this welder when you have a little bit of experience in this field.

3. Power 140C 120V MIG Welder 140A – Best for Fast Welding

Fast welding? – What do you call it when the welder can weld 200 spots in just consecutive 6 seconds? I assume you, too, call it fast.

Specifications at a glance

My impression

The continuous volt control makes you the operator’s chief to set the voltage to any of the dials you want. That will allow you to weld according to your need.

Halt!

More to come- this can joint different materials with each other.

With the FCAW-S wires, you can weld up to 5/16″ in just one single pass, which is good. Overall, it is well worth your money. So good!

PROs

CONs

Opinion

When you have many spots to weld and that too fast, I suggest considering this Power 140C 120V MIG Welder 140A. In summary, this will come handy for you.

4. SUNGOLDPOWER 200Amp – Best For Outdoor Services

Have a rusty exhaust to fix?

Whether it’s rusty or repair, maintenance, this welder is excellent for these jobs. No need for indoor adjustments.

Specifications at a glance

My impression

This beast covers a large number of materials. He can weld mild steel, stainless steel, aluminum, and lots of other materials well.

And guesst what?

You can adjust the wire speed of the welder. That gives you the benefit of welding materials of different thicknesses with proper adjustments.

Too good!

Some other features that it has are flux core and Gas shielding MIG. What are the benefits of having these two is that they increase productivity. Let me know who does not want that.

PROs

CONs

Opinion

If you have many kinds of material to weld and also want to do it outdoors, then this is the best option for you to pick.

5. 160 Amp Digital Display LCD Stick ARC Welder – Suitable For Acid Base Electrode

The acid-base electrode provides an advantage.

What is it?

The advantage is that the slag that produces after the welding is not as severe as other slags. This makes the after welding cleaning job much more comfortable. And this welder does exactly the same. And I adore this so much.

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Specifications at a glance

My impression

Remember voltage protection?

Yes, overload protection.

Under load protection, over-voltage protection, and over current protection. The welder I am talking about has them all providing excellent voltage protection.

Related: Best Stud Welders Review – Top Picks

It will automatically adjust itself to the damaging voltage fluctuation. However, it works well against the instability of input voltage.

Now the moment of truth:

The price tag says that this item is super budget-friendly. Tell me if I said something wrong.

PROs

CONs

Opinion

Highly recommended if you have acid-base electrode related works and also a limited budget. That means this is great for both.

6. Miller Electric 120/240VAC – Best Light Weight option

A welder of 0.01 ounces, I believe you also call it lightweight. So, it makes the working experience much effortless and less painful.

Specifications at a glance

My impression

No matter whether it’s aluminum or steel- it can weld both. Better adjust the voltage as per your need, and you are good to weld.

Quite impressive, isn’t it?

Excellent if you are willing to use this item for farm, ranch, or hobby welding. The extensive features come at a high cost.

PROs

CONs

Opinion

Great for people having good knowledge of welding and extensive works.

7. Lotos TIG200 AC DC- Best Dual Voltage King

220/240 V, 110/120 V, 50/60 Hz- these are dual voltage and dual frequency features.

Allow me to make it easier for you to understand that these options will let you weld material requiring different voltage without you purchasing other welders. (Check Lotos Welder Reviews Guide)

Specifications at a glance

My impression

The TIG welding offers better soldering for thin material. Therefore, you can precisely solder on stainless steel, thinner gauge material, aluminum, etc.

High performance welding tool!

That’s my overall observation about this machine.

Moving on, you will get the authority to adjust the arc current, which in turn will provide a beautiful arc starting function.

PROs

CONs

Opinion

I highly recommend you consider this TIG welder for thin sheets, and also this gives better finishing.

What can I use to weld my exhaust pipe?

The exhaust pipe can be of 0.028″ thickness. Too thin, right? That is the exact reason why it needs extra attention.

Tungsten Inert Gas (TIG) can be the ideal option. At least I recommend you consider this as it has the ability to create an electric arc.

Moreover, TIG is excellent for not burning the pipe and giving a smooth result. What I mean by smooth is that the welding does not yield any slag. Hence, you do not need to do extra cleaning afterwards.

Related: Best Small & Mini Welders Review

How does the exhaust pipe look?

The answer is as simple as rusty and nasty, if not brand new.

The low amperage that TIG provides will protect your pipe and thus gives a precise result.  By precise, I speak of fine and flawless finishing.

This will also come in a pocket-friendly budget and is convenient as it does not require any wire or rod. Your job can be done easily.

Can you weld the exhaust pipe with a flux core welder?

You want to use a flux core welder for your exhaust pipe; you can though we do not recommend it highly.

Before you start welding with a flux core, read this part to know the pros and cons of doing so.

First of all, you will have to clean the tube you want to weld thoroughly before and after the welding is finished. As the flux core produces many slags, you will have to clean to make it look sparkly.

Related: Best Portable Welder – Reviews & Top Picks

What type of welder is used for exhaust?

Having the ability to create a heated arc, you need to be careful with the amperage and reduce the amperage low to burn the pipe.

Have a low budget?

Fine, use this welder but make sure the wire speed id not high as the larger bead tends to burn.

Lastly, some words of inspiration. This welding procedure can be done in the open and has a better penetrating ability—bonus: Much less costly.

Quick question: what is the best welding rod for exhaust pipe?

My award definitely goes to the 6011 rod.

Is it hard to weld exhaust?

No, it is not hard to weld exhaust, but keep in mind that fine-looking welding requires a good grip on the process.

Trust me when I say that, with the shaky tippy hand, you might weld your exhaust pipe; even so, you might not be able to give it a good look.

Why do I say so? Look, pal, the first step in the welding of the exhaust pipe is cutting the tubing. Let me tell you this initial will decide on how your finished product will look like.

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Second, you need to clamp the sections in your desired shape, which you might need a little steady hand and knowledge of shaping.

Third, you want to grasp the attached pipes together with spot welding. While doing spot welding, you have to be extra careful not to weld for too long as this step requires only some tiny welds.

If you have made it this far, then you are cool to go further4. At the last stage, all you need to do is just weld the bare spots top prevent future leakage possibility. This will secure your exhaust pipe.

How much does it cost to weld exhaust pipe?

The cost of welding fluctuates a bit as there are various factors involved.

And it’s pretty obvious I guess!

The manufacturers tend to charge extra, whereas labor charge hourly. The rough estimation of costing looks somehow like the following chart.

Your Mechanics
Service	Warranty	Cost
Parts and labor	12 months	$50 – $215
Midas
Parts and labor	12 months	$50 – $270
Mr. Tire
Parts and labor	12 months	$55 – $230
Pep Boys
Parts and labor	6 months	$60 – $315
Walmart
Parts and labor	Limited	$15 – $100
Amazon
Parts and labor	Limited	$80 – $190

Again, this is just an estimate. More or less, you will have to spend something from $50 – $250. Depending on how much damage is your exhaust: less damage, Less cost.

I guess you already know that math.

Related: Best Plastic Welders Review & Buying Guide

Verdict

Depending on the needs, from fixing the leakage to cleaning the clogged muffler, you ought to be very careful in picking the best welder for exhaust work.

Hey, you do not need any miracle for your rusk basket to get going. Although you might have a headache throughout the whole procedure, chill we got your back.

Related: Best Welding Umbrella Reviews – Top Picks

What kind of welder is good for exhaust?

These 7 welders are efficient and best way to weld exhaust pipe. Yet, you are the one who will make the verdict of which one to choose.

So, consider taking some time to think about the exhaust type and then what kind of fixing you require.

If you are done thinking, congratulations.

Hopefully, You will now be able to pick the right tool for your exhaust.

Chao!