A delicate task like welding literally needs a perfect blend of precision, power, accuracy and of course, safety. And guess what, all of these are either sourced or backed up from the generator for welder.
But, you know what, we’ve seen even experienced welders to put their hand on wrong generators. And obviously, they regret it more than anything else.
No offense, but we don’t want you to be one of them. And that’s the motive behind crafting this round-up review of the best generator for welding in the market.
In case you’ve found it promising so far, let’s get the ball rolling.
Tomahawk 15HP Portable Welder Generator – 2,000 Watt With 210 Amp
Clean and uninterrupted welding is the first thing on any welder’s checklist. And to meet the ends within an affordable budget, let’s call the Tomahawk 15HP Portable Welder Generator on the podium.
At a 60% duty cycle, this welder can produce up to 210 amperes of output in a DC mode. Thus, empowering welding chores on construction sites, farms, garages or any such cases would be the best thing this generator can do.
To be precise about the types of welding chores this welding generator can do, it’s MMA and TIG welding. Also, Stick welding can be done well with this. For precise adjustment in any of these welding tasks, the digital meter is there to give a hand.
Next on, it’s the question of how easy it is to transport.
As a matter of fact, portability happens to be another major selling point of this machine. With the back wheels, transporting it from site to site becomes a one-man job.
Apart from all these perks, we have hardly found anything serious to warn you about, A few users have found the start key troublesome. But that’s a very solvable problem we think.
- Powered by a 15 HP inverter engine.
- 7 gallon fuel tank with gauge.
- Provides 2,000 Watt of DC output.
- Produces up to 210 amp with a 60% duty cycle.
- Easy to transport with the weight of 154 pounds only.
- In some cases, the fuel tank might be a little small.
Lincoln Electric Ranger 225 – Best Welder Generator Combo (10,500 Watt AC Power)
If we’d ask for a decent blend of power, portability and price-quality ratio, the perfect outcome would look somewhat like Lincoln Electric Ranger 225. This happens to be the runners up in our list, and we’re going to break down the reasons below-
First thing first, let’s talk about the basic specs. Ranger 225 is a welding generator with 9,000W of continuous output. In peak case, this can be upshifted to up to 10,500 watts as well.
To run it outdoors, there is the 12-gallon fuel container, which will back you up based on whatever load you’re taking from it. But the range of amperage will be within 50 ampere to 225 amp. And in case you’re exposed to any electric overload, the circuit breaker will protect you right away.
In case you’re working outdoors with this machine, you need to watch out for external sources of damage. And that’s well taken care of with the enclosed design, thanks to Lincoln Electric.
- 9000W continuous power with a peak of 10,000W.
- 12 gallons of fuel capacity.
- It can operate with a number of welding types.
- Backed by a 23HP Kohler engine.
- Enclosed design, safe from hazard.
- Compact footprint and light weight.
- Not the best welding machine for industrial purposes.
Miller Bobcat 250 Electric Generator – Good Stick and Flux-Cored Welding
Miller Electric is an infamous name around the welding industry. And their newly released Miller Electric Bobcat 250 is made to be one of the welder’s favorites. For very legit reasons, it made its a slot into our list of best generators for the welder. Let’s check the features out-
Bobcat 250 is specifically designed to be carried along with heavyweight welding chores. While it’s backing you up, you can go with any type of welding like – Mig, Stick, Flux Cored and Air Plasma cutting.
For further versatility, this generator offers both AC and DC output. For milder and smoother chores, go with the DC mode. And hit the AC mode while some Arc blow takes place.
This newly launched generator is made to be quite compact and small. In fact, it’s quite easy to carry around while you need to work with it on an outdoor site. And no matter whether you occupy it indoors or outdoors, the noise level will be quite low because of the smart shift of the engine.
- Suits heavy welding chores.
- It offers both DC and AC compatibility.
- Boasts a 12 gallon large fuel tank.
- Reduced noise level to work conveniently.
- Accu-rated 11,000 watts of power output.
- Runs for a long time without interruption.
- The maintenance is a bit over the top.
Hobart Champion 145 Welder/Generator – 4,000 Watts Continuous Power
Our next pick of the list is a 130 amp generator named the Hobart Champion 145. It’s one of the finest productions from the inventory of Hobart. And here goes the details on this machine-
Technically, the Hobart Champion 145 is able to provide 4500 watts of work power. But in practice, the number is slightly trimmed down into 4000 watts. And from a welder’s point of view, this can be good enough for maintenance and repair projects.
As a good welding generator, it should be covering a lot of metal types of welding surfaces. And it does its job right. With Hobart Champion 145, you can weld on cast iron, steel, stainless steel, etc. But the thickness should be within ¼”.
With a 30% duty cycle at 130 amperes, we would call it a good choice for garage-enthusiasts and professional welders as well. With built-in circuit enough, it’s safe enough too.
- Can handle electrodes up to 5/32 inches thickness.
- Works fine with steel, iron, stainless steel etc.
- It offers a 30% work cycle at 130 amperages.
- Pull-type, convenient start type.
- Built in circuit breakers for safety.
- You can’t run it on battery power.
Hobart Champion Elite 23 HP Multipurpose Welder Generator – 11,000 Watt
Another Hobart welding generator had made it to our list. But this time, it’s a more professional, heavy-duty generator named as the Hobart Champion Elite Welder Generator.
Let’s talk about the basic specs first. The Champion Elite is an 11,000W machine with a power of 23HP. With such figures, it’s meant to handle the heavy, industrial-grade workload. On top of that, MRO, farm projects and high-end hobbyist projects can also be taken care of with this generator.
The engine itself is a 725cc one, and with that, welding on heavy stainless steel and other galvanized metals won’t be any hard at all. For taking care of the voltage and amperage overload, there is a built-in circuit breaker that will watch your back while you’re welding with it.
To let you work in full swing on a remote site, this welding generator is made to be DC-driven. To carry swiftly among places, the overall footprint and weight are also kept light and low.
- 11,000W with 23HP power(9,500W continuous).
- Lightweight and compact footprint.
- Works on stainless steel and other galvanized metals.
- Has got built in circuit breakers.
- Swift, intuitive control system.
- Auto-idle mood for saving up power.
- Can’t be used with a spool gun.
Lincoln Electric Engine Driven Welder – Gasoline Powered
We would like to call it a day with a much more compact, small-end welder generator called the Lincoln Electric Engine Driven Welder. It’s a lightweight generator to make it easily carryable and transportable.
To make this generator even more remote-friendly, the power source is kept as gasoline-based. No external electricity is required to embrace. The amperage range is 50-250 ampere, based on how much load you’re driving it into.
The continuous auxiliary power, theoretically, is labeled as 10,000W. But while working the peak auxiliary power can be shifted towards up to 11,000 watts as well.
The overall weight is 615 pounds, which can be a bit hard to carry by one person. But given the carrying handles, this can be taken care of if you are two people working together.
If we talk about protection, the enclosed case can be labeled as a safe one from accidental outbursting and short circuitry. To ensure the external protection of the generator itself, the roof is painted well, and the case sides and engines are made to be sturdy enough.
- Completely enclosed, outdoor-friendly welding generator.
- The output amperage range is 50 amp to 250 amps.
- Has got a constant powerage of 10,000W.
- It’s a gas-powered welder generator.
- The generator is too bulky to carry alone.
Buyer’s Guide for The Best Welder Generators
Among all those given options in the market, it’s not easy to pick the right generator for the welder. To back you up, here goes the buying guide on the top buying facts – (Read more about size of the generator)
The thing that welders hate most is shaky amperage from the generator. Therefore, check it deep about the amperage capacity, and the engine type of generators. Usually, inverter engines are more likely to provide steady delivery.
Diversity of Welding Compatibility
Not all of the generators are meant to execute all sorts of welding chores. No matter if you go for anything among Mig, Tig, Flux-core, Fusion, etc, make sure your preferred generator comes with that particular feature to support the chore.
Portability and Compactness
Although it’s not something technical, once you get to work on a remote site, you have to carry the welding generator with you. If the weight is too high, or the size is too large, it’s going to be a real hard nut to crack. Also, check for portability assistance like wheels or so.
By ‘Protection’ we can address both electrical protection and external protection. For the first one, check for a safety circuit breaker or overload protection. And for the second one, try to end up with a compact, sealed and protected generator body. In the end, these are the features that will ensure the longevity of your generator.
Alright, we are at the dead bottom of our welder generator reviews today. Although it was brief, we hope that this listing has been helpful for you to pick up the best generator for welding and beyond.
The last buying advice we’ll leave you with is, to keep a sharp eye on the price-quality ratio. Don’t end up investing after some expensive features that you don’t need in practice at all. Rest assured, you can definitely rely on any of the picks from this listing that we’ve made.