Which Welder For 1/2 Inch Steel Would I Choose To Have?

A powerful and perfect welder with suitable and simple techniques can make the welding super simple and easier. So, if you want to do welding by yourself, you need to choose the welding machine accordingly. And, probably it’s the toughest task to find the best one.

Hence, for making this toughest task quite simple, I would like to introduce you to the best welder for ¼ inch steel. But to know about them properly, you have to go through the whole article. Hopefully, you will get a suitable welder after knowing them properly.

So, let’s dig a little deeper…


What’s the best welder for 1/2 inch steel?

In this section, I will discuss the best five welders for ¼ inch steel. After some research, I was able to make a list of the best welders for 1/4 inch steel according to their features as well as pros and cons. I have also considered the customer feedback.

So, let’s have a look at those welders:

Quick comparisons table

Lotos MIG 175 welderLotos MIG 175 welder
  • Welding capacity: 18 Gauge – 1/4”
  • Flow rate: 12.00 L / Min
  • Weight: 85.0 pounds
Check price!
Forney 140 fc-i welderForney 140 fc-i welder
  • Output: 140 AMP
  • Handles: .030 in. or 0.35 in. wire
  • Warranty: 1 year
Check price!
Everlast 251Si Multi Process WelderEverlast 251Si Multi Process Welder
  • Duty cycle: 35%
  • Wire diameter: 030″-.045″
  • Voltage: 120/240 V
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ZESUPER 140 MIG welderZESUPER 140 MIG welder
  • Duty cycle: 25%
  • Frequency: 50/60 HZ
  • Weight: 6.7KG
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Hobart handler 210 mvpHobart handler 210 mvp
  • Thickness: 1/4” – 3/8”
  • Weight: 79 lbs
  • Weight: ‎79 pounds
Check price!

1. Best for combo – Lotos MIG175 welder review

Lotos MIG175 welder review


  • Warranty: 1 year.
  • Volt: 220 V & Weight: 85.0 pounds
  • Welding capacity: 18 Gauge – 1/4”.
  • Flow rate: 12.00 L / Min.
  • Thermal overload protection

LOTOS Mig175 Welder contains a number of amazing features and the aluminum wire feeder is one of them. With the help of this wire feeder, you will get a better and stable experience.

Besides, this welder comes with a spool gun. So, you don’t need to purchase it separately. Also, the transformer technology of this product is another benefit. It has made the welder durable as well as reliable. So, you can buy this product with super confidence.

Moreover, the welder comes with a number of materials. You will get a MIG torch, Gas Hose, Ground Clamp Cable, 0.6 mm and 0.9 mm contact tips, Argon Regulator, as well as welding wire and mask with this product. And the wire range is from 0.025 inches to 0.030 inches.

Product features of Lotos MIG175

  • Spool gun: LOTOS Mig175 Welder comes with a spool gun of higher speed. Basically, the length of the spool gun is 10 feet 4 inches. Also, there are four prong end connections. The spool gun is used for aluminum welding. The aluminum wire is 1lb and the diameter is 0.9 millimeters. You can easily welder 3/16 inch as well as a thinner aluminum plate with the help of it.
  • Aluminum wire feeder: The product includes a qualitative aluminum wire feeder. The wire feeder is not only qualitative but also durable enough. As a result, you can experience better as well as more stable welding.
  • Multiple use: You can use LOTOS Mig175 welder for a number of purposes. In the case of welding mild steel, stainless steel, as well as different metal materials, this welder is the best choice. As it includes a spool gun with the package, you don’t need to buy it separately. And, it’s really a great advantage.

Things we like most

  • Better and more stable welding experience.
  • Durable and reliable transformer technology.
  • Qualitative and durable aluminum wire feeder.
  • Affordable as well as long-lasting.
  • High-speed spool gun included.

What could be better?

  • The amperage and gas flow is inconsistent.

2. Best for entry level welder – Forney 140 fc-i review

Forney Easy Weld 261, 140 FC-i Welder, 120V, Green


  • Duty cycle: 30% @ 90A
  • Weight: 19 lbs
  • Output: 140 AMP
  • Handles: .030 in. or 0.35 in. wire
  • Warranty: 1 year

Forney welder comes with a speed control wire feeder as well as infinite voltage. Also, the machine uses flux-core wire. As a result, you can do the welding easily and perfectly.

The Forney 140 FC-i Welder includes a ground clamp, MIG gun, an adapter (20A-15A), an integrated handle as well as torch wrap. Moreover, this machine is so powerful that it offers at most 140 Amp output.

The best thing about this product is its weight which is only 19 lbs. So, you can easily carry this lightweight welder anywhere and do the hobbyist project, metal fabrication as well as repair by yourself. Also, the maintenance is not really tough.

Product features Forney 140 fc-i

  • Powerful and portable welder : This welder machine is so powerful that you can weld at most a ¼ inch plate at once. Moreover, because of its lightweight feature, you can carry it with you. And, you can do the repair anywhere by yourself. Thus, it has been the best welder for 1/4 inch steel.
  • Integrated handle: Forney welder comes with an integrated handle. It also includes torch wrap, the ground clamp of 8’, a MIG gun of 8’, as well as an adapter. There is also wire feed speed control, the infinite voltage which helps you to do welding perfectly.
  • Flux-core or gasless welding: The lightweight and portable welder offers gasless or flux-core welding. It’s perfect for every metal case. This welder can easily handle two as well as ten pounds of wire rolls so easily.

Things we like most

  • Powerful and perfect entry-level welder.
  • Lightweight as well as portable.
  • Trouble-free maintenance and repair.
  • Qualitative and durable.
  • Easily handle heavy rolls of wire.

What could be better?

  • Reduces the machine’s duty cycle.
  • Wire feed rate is too slow.

3. Best for multipurpose welding – Everlast PowerMTS 251Si 

Everlast PowerMTS 251Si


  • Duty cycle: 35%
  • Wire diameter: 030"-.045"
  • Voltage: 120/240 V
  • Weight: ‎79.8 pounds
  • Source: ‎Ac

The Everlast Power Equipment welder is one of the multi-process welders. It is one of the fourth-generation products that is controlled digitally. This versatile welder is constructed considering a number of features.

The welding machine includes standard DC TIG, MIG, Synergic MIG, Stick welding capability, Pulse TIG as well as Pulse MIG welding modes. No other multi-process welder includes both Pulse TIG and Pulse MIG features except this model. So, it plays a leading role here.

You may think what if these features increase the complexity of the welder machine. But don’t worry, these features only reduce complications and make the operation easier. So, you can trust this welder.

Product features PowerMTS 251Si

  • Pulse TIG and Pulse MIG: The Everlast Power Equipment Welder is known as the multi-process welder because of this unique feature. This welder machine is different from others as it contains both pulse TIG as well as Pulse MIG features. And, these features made the welding operation easier.
  • Strong construction and design: The welder comes with a unique and amazing construction. The design of the welder is so simple that it has reduced the complication. You won’t face any complicated menu for navigating. Also, you don’t need to press any touch screen. Basically, it doesn’t contain any features that can be tough for you to access.
  • Understanding format: In this welding machine, you will be able to get all the controls in front of your eyes at the panel. The controls like burn-back, TIG torch with gas connections, gas solenoid control on the post as well as pre-flow are available in the panel. According to their function, they are grouped in that panel. As a result, you can understand it easily.

Things we like most

  • Digitally controlled compact multi-process welder.
  • The operator can choose starting mode.
  • Zero complicated menus for navigating.
  • All controls located in a panel functionally.
  • No hidden features and trouble-free access.

What could be better?

  • Heavy and large welder.
  • Not suitable for mobile welding.

4. Best for expert – ZESUPER 140 MIG welder review

ZESUPER 140 MIG Welder review


  • Duty cycle: 25%
  • Frequency: 50/60 HZ
  • Weight: 6.7KG
  • Overheat protection
  • Output: Up to 160 Amp

ZESUPER MIG Welder includes a number of amazing features which make this product unique. IGBT technology is one of them. This technology inverts DC current to AC current. Also, reduce voltage as well as rectify.

Basically, there are four buttons for adjusting the current flow easily. You can also adjust the Rotary Knob with the help of a Wire Feeding Speed. Moreover, this MIG welder comes with an overheat protection system. And with the help of this system, the machine is protected from any kind of damage.

Besides, on both sides of the welding machine, there are holes and on the reverse side, there is a cooling fan. The cooling fan is super strong and helps to dissipate heat as well as keep the machine cool. And for all these reasons, this machine is known as the best welder for 1/4 inch steel.

Product features of ZESUPER 140

  • IGBT and frosting technology: This welding machine includes a stable as well as reliable IGBT Inverting Technology. And according to this technology, the high-power AC current is converted into DC current. After that, it rectifies the current and reduces the voltage. On the other hand, the frosting technology is another charm of this machine. by using this technology, you will visualize a mature function of welding. Also, it will add some sensory enjoyment while welding.
  • Synergic adjustment: Another interesting thing about this product is you don’t need to coordinate the feeder speed along with the working voltage separately. The Synergic Adjustment Function will do that for you. So, you can see, it’s super easy to use. And with the help of this product, you can experience a better welding effect.
  • Powerful construction: The ZESUPER MIG Welder offers a powerful output that is at most 140-amp. And with the help of this output, you can weld ¼ inch steel so easily. You can also weld any other material as well as mild steel with this welder. Also, if you see the construction, there is a reduced number of electrical components. And this has improved the circuit’s reliability. Also, the ventilation system, overheating protection system as well as face mask has made this welder secure, long-lasting, and durable.

Things we like most

  • Stable and reliable inverting technology.
  • Reduces the number of electrical components.
  • High tolerance level.
  • Cooperates feeder speed and working voltage automatically.
  • Automatically stops when overloaded.

What could be better?

  • No instruction manual is included.

5. Best for better welding – Hobart handler 210 mvp review

Hobart handler 210 mvp review


  • Thickness: 1/4” – 3/8”
  • Weight: 79 lbs
  • Weight: ‎79 pounds
  • Size: ‎Small

The Hobart 210 MIG Welder comes with great portability as well as convenience because of the multi-voltage plug. With the help of this plug, you can connect the unit with either a 230 Volt or 115 Volt outlet. You just need to do a simple change to the plug.

This welding machine includes some powerful parameters for operating purposes. And with the help of this welder, you can weld from 24-ga to 3/8 inch steel just in a single press. So, this is one of the good welders for 1/4 inch steel.

Moreover, if you do household repairs or work on any auto body, then this welder is perfect for you. The extremely versatile features will make your task easier. Besides the dual groove drive roll, seven output voltage settings, the Handler 210 is not only versatile but also powerful enough.

Product features of Hobart handler 210 mvp

  • Multi-voltage plug: The Hobart MIG 210 Welder includes a multi-voltage plug that has increased convenience. You can plug not only into a 115 volt but also a 230 volt. but you have to change the plug which is an easy process.
  • Arc performance: The welder is designed in an amazing way and it will always give you a stable, as well as smooth arc for some consistent bead of welding. Moreover, you can easily control the output parameters. As a result, you will get an improved arc performance.
  • Quality promise: This outstanding welder is constructed with some qualitative materials. Basically, this product is manufactured and designed for longevity as well as quality. Also, the lightweight construction will help you with easy transport.

Things we like most

  • Secured and easy to use.
  • Qualitative as well as long-lasting.
  • Stable and smooth arc performance.
  • Versatile as well as powerful.
  • Portable and trouble-free transportation.

What could be better?

  • Feeding wire is not so good.
  • The power button isn’t smooth enough.

Frequently Asked Questions (FAQs)

As you have already gone through the reviews of 5 welders, you may have some common questions. And are the answers to those questions.

How many volts does it take to weld 1/4 steel?

For carbon steel, if the wire size is between .035 and .045, then it will take 21 to 22 volts to weld ¼ inch steel.

Can a MIG welder weld 1/4 inch steel?

MIG welders can weld from 24 gauge and at most, it can weld ½ inch thick steel. So, of course! It can weld ¼ inch steel perfectly.

What kind of welder do I need for 1/4 inch steel?

To choose a perfect welder, you need to follow some rules. Such as- for welding ¼ inch steel, you need to choose a welder with a 140-amp unit.

How many amps does it take to weld 1/4 steel?

To weld ¼ inch steel in a single pass, it requires a roughly 180-amps unit. With less amplitude, you can’t weld the steel at a single pass.


So, we have come to the end of this article and till now, hopefully, you have found the best welder for 1/4 inch steel. Throughout the whole article, I have tried to give detailed information about the best products. But it’s up to you, which welder is suitable for you. So, buy the best one accordingly.

As I have searched a lot about these welder machines, I would like to recommend one which is LOTOS Mig 175 Welder. This welding machine comes at an affordable price with some amazing features. So, if you are confused about choosing a particular welder, you can try this one. Believe me, you won’t regret it.

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