Best Plastic Welders Review & Buying Guide

• Post By: Brandon M. Fox  • Updated: 07/17/20

A plastic welder is a vital tool when it comes to joining plastics. You can use it to repair automotive parts, bumper bars, plastic pipes, plastic seats, tanks, or any other equipment of plastic nature.

Better still; it’s a handy tool that you should have at home or as part of your tool kit for outdoor projects.

Are you looking for the best plastic welder? Of course, there are dozens of such options on the market, and the choices may overwhelm you.

Worry less: We have rounded up some of the best picks to make your shopping a breeze. Let’s jump right into this discussion.

Top 7 Best Plastic Welders – Unbiased Review

ImageProductFeaturesPrice
Polyvance 5700HT Mini Weld Model 7 Airless Plastic WelderPolyvance 5700HT Mini Weld Model 7 Airless Plastic Welder
  • Weight: ‎5.21 pounds
  • Bulb voltage: 110 V
  • Wattage: 200 W
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Bondic LED UV Liquid Plastic WelderBondic LED UV Liquid Plastic Welder
  • 100% waterproof
  • Weight: ‎2.1 ounces
  • Size: ‎4g
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Weldy 1600W Professional Hot Air EquipmentWeldy 1600W Professional Hot Air Equipment
  • Temp: Up to 700 °C
  • Weight: ‎1 pounds
  • Voltage: 120 V
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Master Appliance ProHeat Series Plastic Welding KitMaster Appliance ProHeat Series Plastic Welding Kit
  • Temp: 130F-1000 F
  • Voltage: ‎120 Volts
  • Warranty: 1 year
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Steinel Heat Gun Kit, 25th Anniversary EditionSteinel Heat Gun Kit, 25th Anniversary Edition
  • Wattage: 1,600 Watts
  • Weight: ‎5 pounds
  • Warranty: 1 year
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1. Best For All Kinds of Plastic – Polyvance 5700HT

Best Plastic Welders - Polyvance-5700HT Airless Plastic Welder

Product information

  • 8 types welding rod included.
  • Power Source: AC
  • Voltage: 110 Volts
  • Wattage: 200 watts

Based on modern technology, Polyvance mini weld is top on our list. Several features make this machine a top contender.

One can seal any type of plastic with the Polyvance 5700HT mini welder. The item provides almost every feature that offers maximum convenience for the users. The tool is versatile and is compatible with a variety of welding rods. Quite amazing! Indeed, you only need a fiber flex universal rod to weld TEO, TPO, and Polypropylene.

One of the most beneficial features is that the welder is airless. So, the users can precisely attach any plastic part. The design incorporates a control box that lets you adjust the right temperature depending on your project needs. Moreover, the 200-watt heating system is capable of melting any hard plastic.

More value! You’ll get more deals since the item comes with almost everything that the user needs to do the repairing tasks. For instance, stainless steel reinforcing mesh, two welding tips, a cleaning brush, and eight types of plastic welding rods ready for use. Furthermore, the users will get a QR sheet for greater work convenience and a guide that indicates which rod is for which plastics.

Even better, the machine is compact and is made of plastic and metal, weighing less than 5 lbs. Also, it comes packed in a case, whereby you can carry it for your outdoor projects. The users can separate the plastic welder from the case. The case is durable and portable. So, people can keep aside the case when it is not being used. There is a belt clip in the case that enhances the portable facility.

Want to learn about cold welding machine? Read our expert opinions.

Pros
  • Compact design.
  • Powerful yet highly efficient.
  • Easy to use.
  • Heat adjustable.
  • Versatile product.
Cons
  • Expensive.

Check Price on Amazon



2. Best For Wood – Bondic Pro UV Resin Kit

Bondic Plastic Welder Reviews

Product information

  • Work best on rough surfaces.
  • 100% waterproof, heat-resistant, and non toxic.
  • Perfectt for plastic, wood, PVC, rubber, steel, ceramic, vinyl, kevlar, leather etc.
  • Activated with LED UV light.

If you’re looking for the best plastic welding kit that perfectly joins the plastic, dries in seconds, and becomes hard and durable, then choose Bondic Liquid Plastic. It is important for the users to know that Bondic is not a piece of gum. Its liquid formula remains the same until it comes in contact with UV light to be dried up.

The item is basically a pen-shaped appliance that operates with only four facile steps:

  • Cleaning
  • Filling
  • Curing
  • Shaping.

More interestingly, the Bondic is heat and water-resistant. So, it’s suitable in plastics, fiberglass, wood, and even metals and only solidifies on exposure to UV Light. Even the non-conductive plastic can fix low voltage wire works such as headphone wires, USB cables, etc.

The UV light helps to dry things rapidly, within only 4 seconds. Furthermore, the item is non-toxic. So, you won’t have any health issues by using the product.

The package includes a liquid plastic cartridge, LED lights of liquid adhesive, and an applicator and 4gm tube, making it ready to use on purchase. Besides, the users will get a handy metal case to put all the things together. Additionally, it’s superior in terms of quality and efficiency.

Best of all, this is an ideal package for home use to fix glasses, jewels, and many other broken items that require repairs.

Related: Can you wear a watch while welding?

Pros
  • Reasonably priced.
  • High quality and durable.
  • Easy to use.
  • HQuick-drying.
  • Non-toxic and safe for DIY.
Cons
  • Users complain of little quantity in the kit.

Check Price on Amazon



3. Best For Roofs Repair – Weldy 1600W

Weldy Plastic Welder

Product information

  • One year warranty.
  • Swiss technology and engineering.
  • Up to 700 °C.
  • Suitable for all job-sites.

You might be wondering why the Weldy kit made it to our recommendation list. Here lies the answer. This kit is packed with all the goodness to deliver a superior welding experience. As a professional plastic welder, it’s suitable for experts who deal with PVC and TPO welding.

Here is the kicker! It has a variable temperature control of up to 7000, and this enhances versatility. The users can control the temperature ranging from 40° to 700° C as per the task’s requirement. So, people can do industrial and professional repairing tasks with the tool.

Thanks to the manufacturer that, they didn’t forget the safety measure by enormously focusing on the heating system. The product has a heat tube protection system to optimize the user’s safety.

The Weldy kit features a ceramic heating element, robust brush motor ergonomic handle, and a dust filter. Other accessories include a silicone sturdy tool case for storage and an instruction manual in 28 languages.

The package also includes one energy HT 1600 hot gun, and the construction material is steel, which is strong and durable.

Features:

  • The product includes an energy-Ht-1600, a 20-mm slot-nozzle, a 40-mm wide-slot-nozzle, and a silicone pressure roller.
  • The soft-grip design is suitable for easy task handling.

Pros
  • Lightweight design.
  • High performance.
  • Strong and durable.
  • Easy to use.
  • Comes in a value pack.
Cons
  • It's expensive.

Check Price on Amazon



4. Best For Plastic Repair – Master Appliance Welding Kit

Master Appliance Welding Kit

Product information

  • Temp: 130 degree to 1000 degree.
  • Voltage: 120 Volts.
  • Wattage: 1300.
  • Amperage Capacity: 11 Amps.
  • Air Flow: 4000 Cubic Feet Per Minute.

For fast and easy fabrication and repairs of thermoplastics, choose Master Welding Kit. Listen to this; it has everything you need for hot air welding in a wider range of thermoplastic material. For instance, tarps, both sturdy and soft plastics, liners, covers, and more.

Furthermore, it’s light, compact, and easy to use. Plus, it has a digital display temperature of 1300 to 10000F and dial-in control. So, the users can monitor the temperature and change it if needed. Besides, there is a magnetic key lock that enables the users to set a temperature for a fixed time.

The Welder has a pistol style which is convenient for easy and safe grip. Furthermore, the product comes in a handy, compact case. The case offers separate places for several items. So, the users will get the tools effortlessly. Besides, the users will find a 6-feet long cord for the completion of the task.

The welding rods are available in packets of 16. You’ll find five tips for specialized welding such as; speed welding and tack welding in the package. You can purchase other tips depending on your project requirements.

Pros
  • Lightweight.
  • Highly Efficient.
  • Compact for easy storage.
  • Easy to use.
  • Portable.
Cons
  • Expensive.

Check Price on Amazon


5. Best For Heavy-Duty Work – Steinel Heat Gun Kit

Steinel Heat Gun Kit

Product information

  • Warranty: One-Year.
  • Voltage: 120 Volts.
  • Wattage: 1600.
  • Air Flow: 13 Cubic Feet Per Minute.

Steinel Heat gun Kit 25th Anniversary features micropower control for flexibility of use. It’s also equipped with Steinel’s unique display that allows you to change temperatures in 10A 0F to match your exact heat requirements.

The item projects 1600-watts of massive power for repairing different kinds of plastic. Want to know the best part? The heating element is enclosed in ceramic to protect the coil and deliver even heat for a long period of heavy use. Furthermore, the users can monitor and fix the temperature with the LCD panel.

Even more interesting, this kit comes with all essential accessories such as a heat gun, spreader nozzle, reflector nozzle, reduction nozzle, rods, shrink tubes, case, and more.

To conclude, the gun kit comes with a one-year warranty and this gives you confidence when shopping.

Pros
  • Affordable.
  • Good quality.
  • Compact for design.
  • Easy to use.
  • Strong and durable.
Cons
  • The aluminum case makes it heavy to carry around.
     

Check Price on Amazon


6. Best For Autos Repair – BELEY Welder Kit

BELEY Car Bumper Repair Plastic Welder Kit

Product information

  • Input Watt: 30W.
  • Power Cable Length: 1.8m.
  • Gross weight 4.7kg.
  • Input Current: 0.2A

The main reason why we picked the BELEY Welder Kit is that it’s cost-effective and joins plastic powerfully and fast. And that’s just one side of the story.

The product includes everything to get you started. Insider, you’ll find staples, a carry case, an English manual, and more.

And the good news? It is a high-efficiency 30W Hot Stapler Repair kit with heat level adjustments, which is ideal for repairing cracked or damaged plastics.

It is suitable for repairing thermoplastic parts and is perfect for automotive plastic parts repairs. Additionally, it comes with a one-year warranty.

Pros
  • Highly efficient.
  • Compact design.
  • Has one year warranty.
  • Easy to use.
  • Affordable.
Cons
  • Heavy to carry around.

Check Price on Amazon


7. Astro 7600 Hot Staple Gun Kit for Plastic Repair

Astro 7600 Hot Staple Gun Kit for Plastic Repair

Product information

  • CSA approved.
  • Perfect for autos, motorcycles, boats, toys etc.
  • Gross weight: 0.01 ounces.
  • Material: Metal/plastic.

Astro-7600 Gun Kit is the next generation in plastic welding technology, a complete kit that you can use in repairing all types of plastics, including automotive plastics. The tool functions by using unique heating staples. Moreover, the pistol-design is able to be fixed even in an unreachable place. So, the users can quickly set the Welder to repair different damaged points in the plastic material.

The best part is that it comes packed ready to use, and is versatile for repairing various assemblies, bumpers, motorcycles, boats, headlight fittings, and more.

Related: Is Welding A Good Career – Here’s to Find Out?

The gun kit is easy to use and doesn’t require previous experience since the instructions are simple and straightforward. The users can also set the temperature as per the project requires. It delivers satisfactory results within minutes. Furthermore, all the tools come in a handy suitcase to double your tool management and storage system.

Pros
  • Quick repair.
  • Affordable.
  • Compact.
  • Light weight design.
  • Easy to use.
  • Versatile.
Cons
  • Costly.

Check Price on Amazon


Factors to consider when buying plastic welding kits

Power of the plastic welder

Watt is the main criterion to measure the power of any welder. Higher watt refers to the ability of the Welder to raise higher heat. So, before buying any welder, one must focus on the power of the tool. Besides, check if the tool’s airflow can distribute heat evenly to soften the plastic. It will make your task easier. Otherwise, excessive heat with less airflow can entirely ruin the plastic.

Related: How to use a TIG welder?

Welding type and tip compatibility

Tack, pendulum, and speed are the three types of plastic welding. Each type is distinctive from the others in terms of repairing tasks and tips. So, a buyer firstly should determine for which purpose they are buying the tool. If a person buys a welder based on the repairing task, the output will be more effective and effortless.

Related: What to look for in a chassis fabrication welder?

The heating type

Different welders have different heating systems. Each heating system is ideal for a specific task. So, try to buy a welder based on the needed heating system. Generally, plastic welders generate heat in 3 ways which are mentioned below:

  • Airless: in this case, a metal tip gets connected with the damage point of the plastic and melts it. This type is suitable for small repair tasks.
  • heat guns: The Welder throws a blast of hot air to melt the plastic or to join different plastic parts. The heat gun method is ideal for structural repairing tasks.
  • UV waves: The Welder uses ultrasonic waves to produce heat in order to melt the plastic. This method is applicable to factory and laboratory work.

Weight

You may require to carry your welding tool for outdoor jobs. You need something light and portable. Consider a package with a plastic casing rather than a metal one, which can be bulky and heavy.

Nozzles and accessories

A welding tool may require some specific accessory nozzles to weld particular plastics. Always make sure your kit is complete with the nozzles and find out if they are easily interchangeable when the need arises and whether you require special rods for a particular type of plastic and nozzle.

Warranty

A warranty is a guarantee that if a machine breaks down or has some defect, you can return it for exchange or fixing. Consequently, this gives you confidence when shopping.

Related: What’s the good of TOOLIOM welder? 

How to use a plastic welder safely?

A plastic welder can generate temperatures over thousand degrees. So, the vast heat can cause serious injury in case of any carelessness. Therefore, it is vital to follow some instructions to complete your task accurately while being safe. I have mentioned some of the crucial steps below:

Wear proper clothing and plastic welding equipment

Firstly, a person needs to wear proper attire to escape from any accidents. Try to cover up your whole body. Otherwise, hot plastic splatters can burn your skin. Don’t forget to wear gloves. Most importantly, protective eyewear is a must to save the eyes from excessive heat and hot splatters.

Read the user manual and follow instructions

Anyone who is going to operate the Welder must read the instructions provided by the manufacturers carefully. It can not only save the user from many hassles but also to understand if the tool is going wrong. If you don’t understand any points or face difficulties in operating the Welder, you must contact the manufacturer.

Related: Best Portable Welder – Reviews & Top Picks

Have emergency procedures in place

A person needs to try to get familiar with the device thoroughly. It will help the users to understand what to do if anything goes wrong. It is vital to the extent that having sufficient knowledge about Emergency Procedures enhances one’s capability to execute necessary actions as quickly as possible.

Clean work environment

During work time with the Welder, a user needs to ensure that the surrounding is clean enough. Sometimes, a chaotic working environment with thousands of pieces of plastic creates not only mental pressure but also makes the task difficult. Moreover, if you stumble over those piles of plastics, severe damage can occur.

Go through the M.S.D sheets

Many individuals skip the M.S.D Sheets out of negligence. But it is always necessary to examine the MSD sheet before welding. Because, these papers provide critical information, including the presence of a dangerous chemical in the plastic, as well as specifics on fire and explosion threats and suggestions on first aid.

If a user doesn’t have MSD sheets for the type of plastic he is welding with, he may get them from the manufacturer.

Frequently Asked Questions (FAQs)

How does plastic welding work?

A plastic welding tool features a heat gun, also known as a hot air welder. The heat gun produces a jet of hot air, which softens both the parts being joined and the plastic filler rod, which all must be of the same plastic.

Once melted, they join together, and when cooled, the welding becomes strong and can be finished to create a smooth surface.   

Does a plastic welding kit work?

Yes, it works so long as you use the right type of rod for that particular plastic you are fixing. Rather than replacing the whole bumper of your car, you can use a plastic welder to fix the crack, and once smoothened, it goes back to its original state.

Related: How strong is stud welding?

Conclusion  

A plastic welder is an important tool at home. In normal daily life, you will need to repair broken plastic handles, automotive parts, and repair pipes within your home.  

Rather than outsourcing for such simple jobs which you do yourself, equip yourself with this tool and cut expenses.  From our review, the best plastic welder will be highly efficient and give you value.

Brandon M. Fox

I have completed Diploma at Welding. I have spent 10+ years in Welding. Now love to write about welding and welding products and share my own experiences. Find me: Twitter | Facebook

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