Everlast Welder Review & Problems (Read This Guide First!)

• Post By: Brandon M. Fox  • Updated: 11/10/19
• Welding

Everlast welders: “bang for the buck” Think I’m exaggerating?

Considering their output, specifications, and price, these welders look promising. Rather than landing on some cheap Chinese welder, it’s better to invest some extra bucks on Everlast for quality.

Want to know the worst part?

“The bitterness of cheap quality remains way long after the sweetness of low cost is forgotten.” So stick with me here and read the everlast welder review to know everything- the good, the bad, and the ugly of Everlast. Let’s start…

Where Everlast welders made: America or china?

Smart question and probably a most frequent one!

As if that’s not enough, Everlast is a US-based brand. They are not remotely controlled strictly from overseas. They have lived; breathing USA based operations and are headquartered in South San Francisco. 

Related: Read our welding helmet review

Everlast usually does not deal an “off the shelf” items through their factory or manufacturers for other brands. That means they made to their specifications, with their oversight/ production supervision. 

Want to know a secret? Most of the product has originated from its own aggressive efforts at manufacturing a product suitable for as well as appealing to US customers. 

Their welder is exclusive in the US; no other brand is offering the same item as Everlast in North America. Maximum they can try to make a duplicate to copy it, but 100% sure it won’t be the same.


Get the perfect welder for your projects with this comparison table

ImageProductFeaturesPrice
2021 PowerTIG 315 Amp AC/DC2021 PowerTIG 315 Amp AC/DC
  • Duty cycle: 315 Amp @ 60%
  • Pulse up to 750 Hz
  • Weight: 100 pounds
Check Price on Amazon
2019 Everlast 201 DC welder2019 Everlast 201 DC welder
  • Warranty: 5 years
  • Lightweight 
  • Minimum weld: 007"
 
Check Price on Amazon
2020 Everlast PowerPro 164Si2020 Everlast PowerPro 164Si
  • Inverter technology
  • Plasma cutter and welder combo
  • Weight: ‎60 pounds
Check Price on Amazon
2021 PowerTIG 250EX AC/DC Pulse Welder2021 PowerTIG 250EX AC/DC Pulse Welder
  • Weight: ‎65 pounds
  • Source: ‎AC
  • Voltage: ‎240 Volts
Check Price on Amazon
2021 Everlast PowerTIG 185DV2021 Everlast PowerTIG 185DV
  • Duty cycle: 185AMP @ 35%
  • Weight: 40 pounds
  • Power: ‎AC/DC
Check Price on Amazon


Are Everlast welders worth the money?

Price is important to me. But keep in mind, support is a significant fact. 

And yes, you gonna get full support from Everlast. Whether it is a warranty, parts are also pretty available. Meanwhile, if I want consumables, several welding supplies got decent contact tips or whatever I need. 

Are everlast welders any good?

There’s a lot of cool stuff going on with their welder. I am not saying to trust the listing company claim– but it does come with an impressive power cord. And the duty cycle of 60% (200 amps) was accurate. 

Everlast, however, functions fine, but wherever you are, can you get the parts you search in a timely matter? Or are you going to make money with your welder?

Well, from this point, Everlast is entirely responsible.

Related: Amico Welder Review | Why We Love Amico (And You Should, Too!)

Here best 5 Everlast welder analysis for you

Here is our thought about the brand and some everlast welding machine reviews to give a clear picture of why we love Everlast so much.

1. Best For TIG Welding – Everlast Power Tig 250ex

Everlast Power Tig 250ex

Technical Details

  • Voltage: 240 volts.
  • Installation method: Tig-welding.
  • Power source: AC/DC.
  • Amp capacity: 250 a.
  • Weight: 60 pounds.

For those looking for a machine to weld thin gauge material, this unit includes low amp start capability in both DC and AC modes, and down to 5 amps. Think I’m exaggerating?

Well, it’s equally great for both the professional and the welding enthusiast that needs a well-made AC/DC TIG welder, this Everlast PowerTIG is undoubtedly a versatile solution.

Let’s start the review.

Why we love it?

Not only a versatile machine, but it’s also a true rocker, running out 250 amps of welding power (TIG) on a single phase. The best part, it is doing so with a 60% duty cycle. 

Astonishing, isn’t it? The unit comes with some wow features like AC balance control, AC frequency, fully adjustable pulse, stick function, and 2T/4T remote control functions. 

What else? It features a spot weld timer for you to maintain the routine. On the other hand, it got a well-timed spot weld to work with sheet metal. 

Meanwhile, The IGBT inverter reduces the weight and size of the machine and keeps it portable. Plus, you can operate quite handy on both a single phase of 240V and 240V 3 phase power. Apart from some minor everlast power tig 250ex problems, it’s such great stuff for the money.

Check powertig 250ex manual and check-in Technical section.

What’s Everlast 250ex problems?

It is a great machine with a few potential problems. One is that it may be difficult to start. Make sure you read the instructions carefully and follow them step by step.

Another potential problem, may be too loud for some people. If this is the case, you can always use earplugs or headphones to reduce the noise level.

everlast welder review

What’s include in the box?

  • 12 ft. TIG torch.
  • Torch switch.
  • Stick electrode holder. 
  • Work clamp. 
  • DINSE style connectors. 
  • Manual.

The Pros

  • Maximum shielding gas protection.
  • Arc force control.
  • Fewer maintenance issues.

The Cons

  • Tungsten not included.


2. Best For Arc Welder – Everlast Power Arc 160sth

2019 Everlast PowerTIG 250EX AC DC TIG STICK Pulse welder 220 Volt Inverter-Based AC DC

Technical Details

  • Voltage: 240 volts.
  • Installation method: Tig-welding.
  • Material: stainless steel.
  • Amp capacity: 140 a.
  • Weight: 36.9 pounds.

The Everlast arc 160 works like a beast! Yes, you read that right.

Low Power Consumption Top-grade Professional capability with 35% duty cycle, its features and benefits are stable!

Why we love it?

Everlast is an exceptionally better welder when it comes to producing higher OCV. It features Digital Display for the absolute current setting connector for faster connection.

Let’s talk about pedal capacity. Foot pedal capability provides simple control over a full amp range. Plus, this model is not suitable to do 6010 rods.

Still not convinced? The shoulder carrying strap makes it portable. Finally, Everlast has produced a welder who has met all of the needs.

Related: What kind of welding is used on pipelines?

Everlast Power Arc 160sth

Everlast power ARC 160 unboxing

  • Electrode holder.
  • DINSE-style connector.
  • Work clamp.
  • Cable with DINSE-style connector.
  • Argon regulator.
  • TIG torch.

The Pros

  • Dual Voltage.
  • Adjustable Flow control (Post).
  • Smooth DC arc.

The Cons

  • The carrying case sucks.

3. Best For 200 Amp Welding – Everlast Power MIG 200 Review

Everlast Power MIG 200 Review

Technical Details

  • Voltage: 240 volts.
  • Installation method: Mig-welding.
  • Material: stainless steel.
  • Amp capacity: 200 a.
  • Weight: 35 pounds.

Imagine what it would be like if one welder allows dual digital display. Sound’s cool, isn’t it?

Yes, Dual digital display includes both amp and volt readouts allowing you to make precise, robust, and repeatable adjustments.

Why we love it?

Versatility and Power top the list of features and benefits of the everlast MIG welder

This is comparable to any top brand like Miller or Hobart, but more feature-rich. The thing that amazed us was that they ensure such high quality in this price range. What makes this so unique?

Arc force control, a 2 in 1 working mode! In MIG mode, the machine controls current rise time, bead contour, puddle fluidity, and penetration. And In stick mode, its arc force control acts as a DIG control function to improve arc performance.

But wait – there’s more. The digital IGBT inverter is designed to reduce weight. On the other hand, the footprint of the welder makes it truly portable. (Looking flux core welder read this article).

Everlast MIG Stick Welder

Everlast MIG welder unboxing

  • Quick connector.
  • Ar/CO2 regulator.
  • 15 MIG gun (Trafimet /Binzel compatible).
  • Work clamp along with cable.
  • Spare starter kit.

The Pros

  • Truly portable.
  • Capable of SMAW.
  • Control reduces trimming.

The Cons

  • Not suitable for sound welding technique.

4. Best For Heavy-Duty Welding – Everlast PowerTig 315lx

2021 PowerTIG 315LX 315 Amp AC/DC Pulse TIG/Stick Welder 240v Single Phase

Technical Details

  • Voltage: 240 volts.
  • Installation method: Tig-welding.
  • Material: stainless steel.
  • Amp capacity: 250 a.
  • Weight: 60 pounds.

The new 315lx is among the finest you’ll find in its class, yielding pro-level results.

Can this really be true? Designed for heavy industrial and commercial applications, this PowerTIG 315 is highly capable. With the power to spare, it is more than enough for most jobs. 


Why we love it?

Advanced square wave inverter ensures yield stability and smooth arc performance with exceptional puddle wet in.

The result? Lightweight and portable with industrial capability! Pulse function boosts weld quality while minimizing overall heat input with decent pulse frequency capability. 

Too true! DINSE 70 style connectors allow quick setup. Massive duty power makes it perfect for welding aluminum and thick steel. At the same time, Adjustable weld parameters allow 2t/4t operation.

Do you know what amazed us the most? The Digital readout gives the accurate setting of amperage controls. Thus, Color-coded controls are surprisingly easy to understand and find.

Related article: Best Portable Welder – Reviews & Top Picks

Everlast Power Tig 315lx

What’s included in the box?

  • DINSE 70 style connectors.
  • Gas connects fitting.
  • Water-cooled torch.

The Pros

  • Digital readout.
  • Smooth Square AC.
  • High frequency.

The Cons

  • Only for three phrases.

5. Best Multi-Process Welding – Everlast Powers 251si

2019 Everlast Power Equipment PowerMTS 251Si Pulse MIG TIG Stick 250amp 110v/220v Multi Process Welder

Technical Details

  • Voltage: 140/240 volts.
  • Installation method: Tig-welding.
  • Wire diameter: 030"-.045".
  • Amp capacity: 250 a.
  • Weight: 80 pounds.

The compact PowerMTS 251Si is one of the finest fourth generations of digitally controlled diverse inverter welders from Everlast. So what am I talking about?

Taking the customer’s feedback from previous models, the new 251si multi-process welder is designed to be as handy as ever. Not only standard DC TIG, MIG, and Stick welding capacity, but also it’s superb with Pulse MIG, Synergic MIG, and Pulse TIG modes.

Why we love it?

This Tig machine is a leader in the firm multipurpose welder class as both pulse TIG and pulse MIG features, which you won’t get from any other brand. 

Which feature caught our eyes?

It allows you to choose from a high frequency, touchless start, or even a lift start in TIG mode. On the other hand, the stick mode ensures more adjustability while it needs a hot start intensity.

Sound’s a bit complicated? If you are not comfortable with these features, then just don’t try. The machine was designed with flexibility and ease of operation in mind. 

Believe me or not, all controls, even including burn-back, are located on the panel face where you can get to them as well as are grouped and sorted according to function, pretty easy to understand format.

Related article: Best Small & Mini Welders Review

Everlast Powers

Everlast powermts 251si unboxing

  • TIG torch.
  • 24 MIG torch.
  • Quick connect fitting.
  • Stick electrode holder with DINSE-style connector.
  • Work clamp.
  • Spare consumable starter kit.
  • Foot pedal.
  • Argon regulator.
  • Manual.

The Pros

  • Save up to 9 programs.
  • Compact design.
  • Digital IGBT Inverter.

The Cons

  • The manual is just a joke.

What is the difference between Canaweld and Everlast?

When it comes to welding, there are two big names that come to mind: Canaweld and Everlast. Both welders have their pros and cons, but there are some key differences between the two.

One of the biggest differences is that Canaweld has a wider range of welding options. With its pulse MIG technology, it can weld aluminum, stainless steel, and other metals that Everlast can’t. This makes it a better choice for heavier-duty projects.

However, Everlast is a better welder for smaller projects. It’s more portable and lightweight, making it easier to move around. It also has a longer battery life than Canaweld. So if you’re looking for a welder that can handle both large and small projects, Canaweld is the better option.

Lets check everlast vs miller

Miller welders and Everlast welders are two of the most common types of welders. Miller welders are known for their quality and precision, while Everlast welders are known for their durability and affordability.

If you’re looking for a high-quality welder that is precise and reliable, then a Miller welder is the right choice for you. They are more expensive than Everlast welders, but they offer superior performance and quality.

If you’re looking for a welder that is affordable and durable, then an Everlast welder is the right choice for you. They may not be as precise as Miller welders, but they offer excellent value for the price.

Frequently Asked Questions (FAQs)

1. Question: Where are Everlast welders made?

Answer: The ISO-certified manufacturing system has influence worldwide, making exclusive U.S. and Canadian items of plasma cutters and welders.

2. Question: Are Everlast welders made in the USA?

Answer: yes, Superior American designs with attention to quality.

Answer: well, as Top Choice for AC-DC, our top favorite is 250EX.

4. Question: Can you weld aluminum with a everlast TIG welder?

Answer: TIG Welding Aluminum. Though many metals are actually TIG welded, the metal associated with the process is aluminum, particularly with metals of less thickness.

Wrapping up

As you can see everlast welder analysis, when it comes to quality, Everlast is unbeatable. As a welder, you know better how crucial it is to have a reliable, handy machine at your hand. Out of all of these 5 Everlast welders, which one did we recommend as the top performer? Let’s narrow it down:

Best Overall: Everlast powertig 250ex

Runner up, Best value: Powermts 251si

Best Budget: Everlast Powerarc 160sth

Good luck. Safe welding!

Brandon M. Fox

I have completed Diploma at Welding. I have spent 10+ years in Welding. Now love to write about welding and welding products and share my own experiences. Find me: Twitter | Facebook

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