Best Plasma Cutter For The Money For Faster, Better & Smarter Cutting

It hit me like a ton of bricks when I first realized when the first plasma cutter was invented in World War II!

Smack!

In world war can you imagine this?

But when the laser came in the early 1990s, the plasma cutter had faced a major challenge (And that’s pretty obvious, right)

With the rapid growth of globalization, the manufacturer developed new plasma technologies. They make it a portable design to suit home, personal use, or small business.

Much better!

Nowadays, the plasma cutter is a versatile tool and one of the must-have items for every welder like me.

And you know the best part?

No matter what your budget is, hopefully, you will find the best plasma cutter for the money for your next project.

Let’s get started.

In A Hurry? Feel Free To Go Through Our Quick Pick Of Best Cheap Plasma Cutter!

• Best plasma cutter under $500: Lotos LTP5000D
• Best plasma cutter under $1000: Green Forney Easy Weld Light
• Best plasma cutter with built in compressor for the money: Hypertherm Powermax30 XP

Plasma Cutter Reviews Comparison Chart

Image	Product	Features	Price
	Lotos LTP5000D 50Amp Non-Touch Pilot Arc	Color: Brown Clean cut: 1/2” Max output: 10-50 A Max severance cut: 3/4”	Check Price on Amazon
	ZENY DC Inverter Plasma Cutter	Duty cycle: 60% Efficiency: 85% Max cutting: 1-12mm Voltage: 110/220V	Check Price on Amazon
	Forney Easy Weld 251 20 P Plasma Cutter,Green, 20 Amp	Cutting range: 1/4″ Color: Green Power: AC Fully generator friendly	Check Price on Amazon
	Hypertherm Powermax30 XP	Easy & lightweight You can cut aluminum Weight: 2.2 pounds Best for heavy work	Check Price on Amazon
	PrimeWeld 50A Air Inverter Plasma Cutter	Air pressure: 40-75 PSI Weight: 22.5 pounds Input: Dual 120/240V Output: 10-50 A	Check Price on Amazon

So Just What Is A Plasma Cutter?

Well, it works by building an electrical channel of plasma or ionization. Meanwhile, a plasma cutting machine performs by sending an arc through a gas that is passing through a constricted opening.

A plasma cutter is an appliance used to cut through different kind of metals or electrically conductive materials such as mild steel, brass, aluminum, copper, and others.

Feeling curious about how does a plasma cutter work?

But The Big Question – What Can You Do With A Plasma Cutter?

If you are still thinking that a plasma cutter can perform only just one task, then you are still in fool’s paradise, honey.

The time has gone when the plasma cutter has only been used to sever the metal at fast speed. Now it is one of the smartest machines that not only used to cut metal but also works great in marking and gouging. Apart from this, it could be used in various works. In a word, it’s a versatile took.

Why am I saying this?

Let’s see some other uses of this awesome machine.

1. Industrial Manufacturing

If you want to cut a hundred or thousand times without a single mistake, then nothing could be better than this plasma cutter.

Normally, plasma is widely used in the air conditioning and heating industries.

2. Metal Art

Artists use a plasma cutter to scale down versions and create intricate patterns and designs. In a word, it gives metal art on a new level.

3. Fabricating Metal

It is very useful for contractors on job sites. Meanwhile, this light plasma cutter is an invaluable handy tool for the mechanical contracting and HVAC fields.

4. Metal Recycling

Junkyards still EXIST!

Yes, it’s true, and most junkyards earn money selling these parts to consumers but selling scrap metal. A plasma cutter is especially effective in this industry because you can quality cut pieces of metal nicely.

Why Do I Need A Plasma Cutter?

Quality plasma cutters are the first choice of workers when they need a combination of precision and reliability.

Just by having a plasma cutter, you can do wonders. Such as:

• Cut a wide range of metals, especially conductive metals.
• Cut even underwater. Underwater cutting creates less fume and noise.
• The cut is clean and precise.
• High-speed cutting.
• Cutting can be fully automated.

The Good, The Bad & The Ugly Part Of Plasma Cutting

Let’s discuss the main advantages of plasma cutting:

1. Versatility

You can cut almost any conductive material with plasma cutters. This includes steel, copper, aluminum, iron, brass, and a lot more.

You can also cut several metals stacked on each other in one go.

2. Portable

Plasma machines are extremely portable. You can easily relocate the setup whenever you need it.

3. Fast Cutting

Plasma cutters able to cut one-fourth of the time faster than any other method. You don’t need to preheat the tools before using them. So, this cutting device saves you a lot of time.

4. Highly Précised

Plasma cutters are ideal for cutting metals with difficult shapes and angles. It provides clean and precise cuts every time. But you need to keep your hand sturdy.

5. Safety

This machine use non-flammable gas. So, the chance of fire or explosion is less.

It also produces less noise while cutting thinner pieces.

What Are The Drawbacks Of Plasma Cutting?

Well, there are a few cons associated with this machine. This includes:

• Air plasma cutters can cut up to 38-50 mm metal plates.
• Creates fume when operating.
• Noise is produced while dealing with thicker pieces.
• Comparatively expensive.
• The arc creates highly bright flashes while cutting in the air.

For these reasons, plasma cutting is done in a well-ventilated area. And the operators need to follow safety precautions to avoid sudden flashes and noise.

Ever Wonder Why Are Plasma Cutters So Expensive?

Can’t blame you……….. if this question pops up in your mind.

But the truth is:

Plasma cutters come in various qualities, different capacities, and a wide price range.

Yeah, Low-cost machines are not suitable for heavy industrial use.

But the problem is, only expensive ones are capable of cutting thicker workpieces by producing more heat and uniform arc.

There are actually a few solid reasons why the cost of plasma cutters is associated with the mechanism and reliability. 

• Firstly, this machine use ionized gas or plasma to create the arc. Manufacturing plasma is critical and costs a lot of money. And this contributes to the overall cost of plasma cutters.
• Secondly, the design and mechanism. Plasma machine create extremely high heat. And to control the arc properly, plasma cutters need high-quality parts with long life. The mechanism to keep the torch cool despite the high heat is also complicated.

All these factors collectively result in the high cost of a good standard plasma cutter.

Related: Best welding helmet under $200

3 Best Plasma Cutter For The Money 2021 (So Far)

Made up your mind to buy a plasma cutter but……… can’t decide which one will be perfect for you?

I can’t blame you.

I know multiple questions are spinning in your head, like who makes the best plasma cutter or where to buy a plasma cutter? Or perhaps what is the  best plasma cutter for the money? I will try to cover all of these points.

Check it out:

Related article: Let’s check the best small welder guide for your home use. You will get unbiased reviews.

#1 Best Value Plasma Cutter – Lotos LTP5000D Non Touch Pilot Arc

Whether you are a DIY user or pro plasma cutter, the Lotos ltp5000d will give you smooth, clean cuts. What else can you ask from a plasma cutter under 500 bucks?

But there’s another reason why so many professional welders love using the lotos lt5000d plasma cutter, let’s take a closer look.

1. OUTPUT, PERFORMANCE & cutting ability

This compact plasma cutter comes with a handle for portability and non-hazardous air to cut alloy steel, stainless steel, carbon steel, copper, mild steel, and aluminum.

That’s really impressive!

Now come to output- as we can see its run by 10-50 A DC output. And here is what we found while testing:

• Clean cut- 1/2”
• Maximum severance cut-3/4”

2. Installation & voltage

When it comes to installation, these welders are pretty basic yet damn functioning even if it only support tig welding.

Wanna know the best part?

The dual voltage input system. This stuff is actually Dual Frequency (110/120 V 220/240 V 50/60Hz). And I really adore this (so should you).

• 220 V 50/60 for run directly
• And 110 V 50/60 Hz for pigtail

But one thing I want to clear out……..you’ve to purchase the pigtail separately.

3. Pattern & power source type

Nothing to complain about power source – because it goes with both Ac/Dc!

How cool is that?

And as you can see it’s a cutter (and powerful one so far). Another cool part, this Lotos cutter is quite handy in Pilot Arc.

4. Setup

Finding the right combination of pre-installed NPT D plug and air filter regulator isn’t a cup of tea.

And Lotos makes it possible (and surprisingly in this price range)

I was really shocked to see how quickly it connects to my air compressor (though I have to use a stand coupler).

And the best part? The whole shit can be set up within 1 min.

5. Compatible & NOT compatible

It’s obviously a crucial part.

So first let’s talk about compatibility. I would suggest going for “PCS22” or “PCS33”. Now come to the other side of the coin.

If you plan to match it with Lotos PCON40 or PCON90, you’ll be in big trouble, honey. And most importantly, this doesn’t suit well with other third-party consumables sets.

The feature that makes it unique from the rest of the others It’s a non-touch pilot. That means we can efficiently cut through rough, rusty, painted surfaces. The best part is it produces minimal slag.

What’s worth considering?

One thing that seems a little pain for me is the no built-in compressor feature.

Things we like most

• Longer consumable life means a profitable cost-profit ratio.
• Really appreciate the less setup time-Just take 1 minute.
• Thanks to the advanced cooling technology, which makes the cutter for custom-friendly.

What could be better?

• The “ground” clamp is short.
• The stand-off is not impressive at all.

#2 Best Small Plasma Cutter – Green Forney Easy Weld 20p Portable

Imagine what it would be like if you find a tool that cuts not only as a plasma cutter but also as Tig and sticks welder!

Sounds impressive, isn’t it?

Yes, LotosLTPDC2000D is literally a multipurpose combo welding machine.

1. OUTPUT, PERFORMANCE & cutting range

The LTPDC2000D combines three functions into one machine with a 200 A TIG welder, a 200 stick welder, and a 50 Arc plasma cutter with just the flip of a switch.

Good for you!

But basically, why most of the pro welders adore this cutter is because of the flawless cutting range.

• Steel – 1/4”
• Aluminum – 3/16″
• Galvanized Steel – 1/4″
• Brass – 1/4″
• Stainless Steel – 1/4”
• Copper – 1/4″

2. Installation & Voltage

Like the previous unit (Lotos one), this one also has Dual voltage unit capability, which lets the machine run on 220 Voltage power (50/60 Hz), or on 110 V 50/60 Hz power with the use of a pigtail. However, it can cut several kinds of metal things up to 1/2-inch with the pilot arc plasma cutting function (50A).

3. Pattern & power source type

The power source of this green beauty is only AC.

This also indicates this cutter is also the ideal option for contractors or welders dealing with plumbing, HVAC, and restoration.

4. Setup

The pre-installed NPT industry type plug and tremendous air filter regulator allow the user to quick-connect by using the stand coupler existing on the air compressor. As a result, the whole welder can be set up within 1 min.

5. Compatible & NOT compatible

Recommended Consumables are- Forney ITEM#’s 85392 and 85755 & Forney ITEM# 85414

The feature that makes it unique from the rest of the others.

This welder is fully generator friendly……..and runs off a 120V outlet. And the juicy part is- the minimum rated continuous output of 4500W.

What’s Worth Considering?

I faced an annoying humming noise (produced by the cutter) while I was tested.

Things we like most

• The machine surprisingly produces minimal slag.
• Made up from non-hazardous air.
• It has the smartest papst cooling system.

What could be better?

Not good for 20 gauge steel.

#3 Best Home Plasma Cutter – Hypertherm Powermax30 XP

Get your gouging and precise cutting jobs are done faster, easier, and at a lower cost!

So freaking true!

Believe it or not, the Powermax30 XP is one the best on Hypertherm’s Powermax line of plasma cutter.

Meanwhile, the popular Powermax30 delivers supreme performance in a smart, portable package.

1. OUTPUT, PERFORMANCE & cutting capacity

With the two-in-one design, the machine provides superior power capability for fine heavy metal cutting. Also, FineCut consumables ensure detailed, thin metal cutting.

The irony is:

You can cut any kind of aluminum, Stainless steel (like metal), mild steel…………………. even if rusted or painted.

2. Installation & Voltage

The Auto-Voltage technology Safe Only is an advanced feature using compressed air, which allows the user to go for both 120 to 240 V power. And it’s a pure Plasma-cutting tool.

3. Setup

The setup seems fairly simple & easy. Lightweight (only 9.8 kg), this beast is portable & compact.

4. Compatible & NOT compatible

This compact kit comes with all of the consumables needed to work a Powermax30 AIR plasma system. In the meantime, Kit contains nozzles and electrodes along with the swirl ring and retaining cap.

Feature that makes it unique from rest of the others

Thanks to its convenient storage case, it is great for organizing and maintaining all the consumables.

What’s worth considering?

No fancy and explosive gases are needed at all and that’s really good news.

Things we like most

• The Portable package makes it a good choice for the job that needs to be moved a lot.
• The Comfortable grip is a blessing when you have to work for a really long time.
• The High-power cutting ability is just awesome.

What could be better?

• Air compressor isn’t include.
• Don’t even think to try it if you’re not a pro

How Much Does a Good Plasma Cutter Cost?

Well, answering this question is pretty tough. Plasma cutters are essential when you’re a metal fabricator. Welding is important there too! When it comes to buying a metal plasma cutter, people get confused easily. There are different categories and different styles.

You can find cheap cutters online for just under 200 bucks, but that be good as per your usage. There are varieties of cutting machines that come up with different price tags.

If you want an overall good plasma cutter for yourself, you need to spend between 15,000 to 30,000. This amount isn’t small, you can say.

Well, there is the high-quality industrial cutting tools that comes up with the price tag of 100k. All these are for big industrial works.

If you’re more of a DIY person and you just want to get your jobs done at your workshop, spending 500 $ will be enough, according to our opinion. But if you’re running a business with the plasma cutter and you want it to last longer with proper maintenance and care, you need to spend more. You can find reviews online to get a precise idea of it.

What Gas Does A Plasma Cutter Use?

Plasma cutters require gas to cut through tough metals. The gas passes through the opening and this gas carries an electric arc. Basically, a plasma cutter cuts, sending this electric arc.

The opening is restricted, and it’s almost like a nozzle. The gas cuts through the metal when it’s delivered at high speed. But first, it makes the metal squeeze and then cut through molted metal.

Now, you may ask, what kind of gas does a plasma cutter use?

The answer will be high-quality Argon Gas.

When plasma marking, usually Argon gas is used. Some people also prefer a basic mixture of hydrogen and argon. This mixture is often used when you’re cutting through thick and tough metal. The mixture of hydrogen and argon can cut through thicker aluminum and steel.

When it’s time to cut thinner, slimmer stainless steel or aluminum, people prefer a mixture of nitrogen and hydrogen. Nitrogen and methane mixture works great as well when cutting thinner materials. Gas cutting is something very sensitive. So, everyone must take precautions when using the plasma cutter to cut through different metals.

Do You Need An Air Compressor For A Plasma Cutter?

The most important requirement for plasma cutting machine is enough air pressure to push the plasma upfront.

Now, giving that much pressure with just the plasma cutter is impossible.

So, when you intend to cut through rough metals, and you want your cut to be good, you need a sufficient amount of pressure, and to generate the pressure, you need a good quality air compressor along with the plasma cutter.

Now that you know you need an air compressor to cut through metals, you may ask what type of air compressor and what sized air compressor is required to get a good quality cut.

Well, the answer depends on a few things, which are the airflow rate and the air pressure.

In terms of running a plasma cutter, you need specific and continuous airflow with much pressure. So, it’ll be good if you go for big oil lubed industrial compressors when you’re buying them for business.

What is the best inexpensive plasma cutter?

If you’re buying it only for indoor DIY jobs, you can go for an oil-free smaller one that can give you long-lasting performance and durability while providing enough pressure and flow rate.

#4 Golden Rules To Follow While Buying a Plasma Cutter

Plasma cutters are the easiest way to sever the metal so far. But you need the right tools for a smooth cutting experience, right?

Of course, you are investing a handsome amount of bucks in buying this machine, so make sure you pick the right one. Here are some things you need to consider before buying the plasma cutter.

#1 Match the suitable plasma cutter for your work

First and foremost, determine which work you gonna use the machine for. It’s so important to choose the right one.

Still, confused about what will be the perfect tool for you? Or what should I look for in a affordable plasma cutter?

Then ask yourself these key questions to match a plasma cutter to your work:

1. Do you need a portable unit?
2. Do you have to deal with thick metal?
3. Are the electrical current stable?
4. How hot is a plasma cutter?
5. How often you use the cutter?

#2 Portability

As you have to move a lot with equipment, a lightweight plasma cutter will be convenient to haul around in your truck.

Usually, the plasma cutter is 60 to 100 lbs in weight. Also, you will get the lightest unit which is 18-21 lbs and is perfect for bearable plasma.

#3 Output power

The power output of the plasma cutter will indicate what it can cut. For instant, 12 amps of output from a 120V tool will be capable of cutting most 1/8 inch metal.

On the other hand, 60 amps of output from a 230V plasma cutter will be capable enough to cut off metals of 7/8 of an inch thick. So output power is pretty important.

#4 Cutting speed

For the plasma cutter, the cutting speed is considered as Inches per Minute. Thus, your priorities and workflow will determine what you actually need.

It’s true that two plasma cutters able to cut a 2/3 inch of metal, but the time may vary for cutting rate. So be careful about it.

How Thick Can A Plasma Cutter Cut?

Plasma cutters are very efficient in cutting both thin and thick materials. You can also cut sheet metals in different angles and shapes. This machine uses a highly heated arc to cut through metals.

A hand-held plasma cutter can cut up to 38 mm or 1.5 inches. Some models of air cutters able to cut up to 50 mm.

On the other hand, an automated cuts steel metals up to 6 inches or 150 mm.

High Frequency Vs Pilot Arc Cutters

Both high-frequency and pilot arc cutters are trustworthy options, but a relatively pilot arc makes work easier to strike an arc.

Air Supply To run a plasma cutter undoubtedly, you’ll need to ensure the supply of inert gas. Here comes the matter of compressed air plasma cutter and mostly used gas for the plasma cutter.

What is a good brand of plasma cutter?

Several brands rank their position as a reliable brand of the plasma cutter. Some of these are Lotos, Everlast, Hobart, and Hypertherm, etc.

What type of materials will you cut, and what thickness? Plasma cutters able to sever conductive materials such as steel, copper, brass, aluminum, etc. It can cut up to 38-50mm with a hand-held one. And up to 150 mm with an automated one.

How I Tested & Picked The Top 3 Plasma Cutter

In fact, Plasma cutters are available in different specifications, power ratings, sizes, and types.

That’s why; their price tags vary as well.

So finding the best machine at an affordable price is not only puzzling but also risky.

Of course, there is a lot to consider when you are buying a powerful machine.

But the price range is a crucial matter (And most important).

I am also a welder and understand that purchasing a plasma cutter requires a hell of amount of money.

Keep prices in mind; I tried to pick some finest plasma cutters in various ranges. Hopefully, you will find the right one for your next project.

What Are The Other Plasma Cutters We Tested (And Found Impressive)?

1. Best Budget Plasma Cutter – SUPER DEAL DC Inverter

LOOK:

Most people have a misconception plasma cutter is all about welding and cutting.

But in my experience, besides these, we have to deal with various works.

And what can be better than Super Deal DC, especially when it comes with a screen display?

YES, it’s true!

It comes with a Digital LCD Display.

My impression

Before anything, let’s see what’s included with the package.

• 1 piece torch LG-40
• 1 pc earth clamp
• 2 pcs Plasma Tip and 1 pc AIR Regulator
• 1 pcs PG Head
• 2pcs gas pipe clasper and 2 pcs hoop
• Wire Brush/ Chipping Hammer
• Welding Face Mask
• 1pc Goggles

Sounds good?

Wait there is much more…

This plasma Machine has a pilot arc-striking system which ensures a pure cut without dross or slag. Meanwhile, this 240-volt plasma cutter has a convenient digital display.

Like super deals with another plasma cutter, these plasma machines are engineered to give a reliable performance for the shop or home and priced to save you money.

Wow features

This plasma cutter features patented PRO technology that means more stable performance. Thus, the High duty cycle ensures less power consumption.

Things we like most

What could be better?

2. Best Portable Plasma Cutter – Zeny Dc Inverter

Meet the best low-cost plasma cutter yet low energy consumption. Yes, this zeny plasma amazed me with its superior performance at such an reasonable price.

It’s like a bull at a gate.

Astonishing, isn’t it?

Let’s dig a little deeper.

My impression

First of all, let’s talk about its specifications.

This yellow cutting tool is 10 kg in weight. With a 60% duty cycle, its load loss is 40W. Other notable technical specifications are:

• Efficiency: 85%
• Air pressure: 0.4Pa
• Power factor: 0.93
• Protection class: IP21
• Arc striking model: Touch
• Max cutting thickness: 1-12mm

Besides, the Power supply voltage is 110V/60Hz, and the power supply capacity is 5.5KVA.

Now come to the advanced features. Zeny plasma arc cutting machine features the latest technology; makes it ideal for the procedure of metal materials machinery.

Wow features of the cut 50 plasma cutter

The Plasma machine is equipped with a top-quality plasma torch evolved specifically to enhance the cut quality.

Things we like most

What could be better?

3. Best 110v Plasma Cutter – Premium 50A Air Inverter by PRIMEWELD

When accuracy matters to you most, the PRIMEWELD cutter is unbeatable for metalwork cuts. 

Wondering why I am so confident about this plasma cutter?

50 Amp plasma machine handles cuts up to 1/2″ effortlessly. Designed for both construction work and industrial use, even the DIY project will also be great.

My impression

If you need a portable machine that makes moving a breeze but won’t break the bank, this is it. Top-notch materials with sturdy in mind. 

In addition to that…..

No matter what shapes and sizes, this handy tool is can handle any type of metalwork job without breaking a sweat. Meanwhile, the optimized design is just a state-of-the-art MOSFET transistor.

Have limited outlets? 

No worries!

This stuff is diversifying between 110v and 220v.

Wow feature of primeweld cut 50 plasma cutter

If you are too serious about getting the job done, primeweld is a place you can trust backed as these machines are designed by professionals. Plus, it backed by three years of solid warranty. (Read more about klutch plasma cutter review)

Things we liked most

What could be better?

4. Best Compact Plasma Cutter – Lotos LTP2000d 50AMP

Imagine what it would be like if you find a tool that cuts not only as a plasma machine but also as Tig and sticks welder!

Sound’s impressive, isn’t it?

Yes, LotosLTPDC2000D is literally a multipurpose Combo Welding Machine.

My impression

The LTPDC2000D combines three functions into one machine with a 200 A TIG welder, a 200 stick welder, and a 50 Arc cutter with just the flip of a switch.

Cooler than ever!

The best part of this machine, Dual voltage unit capability, let the machine to run on 220 Voltage power (50/60 Hz), or on 110 V 50/60 Hz power with the use of a pigtail. However, it is able to cut several types of metal things up to 1/2-inch with the pilot arc cutting function (50A).

What comes in the box?

• Power supply
• Tig torch
• Cutting torch
• MMA/Stick clamp

Wow feature of Lotos LTP2000d

The pre-installed NPT industry type plug and tremendous air filter regulator allows the user to quick-connect by using the stand coupler existing on the air compressor. As a result, the whole welder can be set up within 1 min.

Things we like most

What could be better?

The Bottom Line…..

In summary, the actual process of operating a plasma cutter machine is relatively easy.

Does it make sense?

Well, the hardest part is actually waiting before striking an arc. And that is selecting a unit that best matches your work type and picks the right accessories according to that. In this article, we tried to help you to find the right one.

As you can see, we have discussed a series of the finest plasma cutter that we think are best to handle arc projects.

But the ultimate choice is yours.

Good luck y’all!