Best Plasma Cutter Reviews (2021) – A True Time-Saving Tools

If you think the plasma cutter is one of the wonders of technological advancement, you are in misconception dear.

Did you know when the first plasma cutter was invented?

Starting with World War II!

Interesting….right?

YES, when the laser comes in the early 1990s, the plasma cutter had faced a major challenge. But with the rapid growth of globalization, the manufacturer developed new plasma technologies. They make it portable design to suit for home, personal use or small business.

That’s right!

Nowadays plasma cutter is a versatile tool and one of the must-have items for every welder like me. In this plasma cutter reviews article, you will get some best budget plasma cutter.  No matter what your budget is, hopefully, you will find the right cutting tools for your next plasma cutter project.

Let’s get started.

Why are plasma cutters so expensive?

Plasma cutters come in various quality, different capacities, and a wide price range.

Low-cost plasma cutters are not suitable for heavy industrial use. On the other hand, expensive ones are capable of cutting thicker workpieces by producing more heat and uniform arc.

The cost of plasma cutters is associated with the mechanism and reliability. Firstly, plasma cutters use ionized gas or plasma to create the arc. Manufacturing plasma is critical and costs a lot of money. And this contributes to the overall cost of plasma cutters.

Another factor is the design and mechanism. Plasma cutters create extremely high heat. And to control the arc properly, plasma cutters need high-quality parts with long life. The mechanism to keep the torch cool despite the high heat is also complicated.

All these factors collectively result in the high cost of a good quality plasma cutter.

So just what is a plasma cutter?

A plasma cutter is an appliance that is used to cut through different types of metals or electrically conductive material such as steel, brass, aluminum, copper, and others.

Feeling curious about how does a plasma cutter work?

Well, it works by building an electrical channel of plasma or ionized. Meanwhile, a Plasma cutter performs by sending an arc through a gas that is passing through a constricted opening.

What can you do with a plasma cutter?

If you are still in that thinking that plasma cutter can perform only just one task, then you are still in fool’s paradise.

Related: Best welding helmet under $200

The time has gone when the plasma cutter has only used to cut metal at fast speed. Now it is one of the smartest machines that not only used to cut metal but also works great in marking and gouging. Apart from this, it could be used in various works. In a word, it’s a versatile took.

Why am I saying this?

Let’s see some other uses of this awesome machine.

1. Industrial Manufacturing

If you want to cut a hundred or thousand of times without a single mistake, then nothing could be better than this plasma cutter.

Normally, plasma cutters are widely used in air conditioning and heating industries.

2. Metal Art

Artists use a plasma cutter to scale down versions and create intricate patterns and designs. In a word, it gives metal art on a new level.

3. Fabricating Metal

It is very useful for contractors on job sites. Meanwhile, this portable plasma cutter is an invaluable handy tool for the mechanical contracting and HVAC fields.

4. Metal Recycling

Junkyards still EXIST!

Yes, it’s true, and most junkyards earn money selling these parts to consumers but selling scrap metal. A plasma cutter is especially effective in this industry because you can quality cuts pieces of metal nicely.

• Best for the DIY user – Lotos LTP5000D & versatile plasma cutter
• Best pilot arc – Super deal DC inverter plasma cutter
• Best low-cost plasma cutter – Zeny DC inverter inexpensive cutter
• Best portable repair work – 50 AMP pro by Amico & for CNC
• Premium choice – 50A air inverter cutter by Primeweld
• Best for easy to use – Green Forney easy weld 20p
• Best combo welding machine – Lotos LTP2000d 50amp Non – 3 in 1 Combo
• Top-rated plasma cutter – Hypertherm Powermax30 XP
• Best Portable Plasma Cutter – Hobart Airforce 40i

Best Budget Plasma Cutter – What’s Should You Know?

Made up your mind to buy a plasma cutter but can’t decide which one will be perfect for you?

In fact, Plasma cutters are available in different specifications, power ratings, sizes, and types. That’s why; their price tags vary as well. So finding the best machine at an affordable price is not only puzzling but also risky.

Of course, there is a lot to consider when you are buying a powerful machine. But the price range is a crucial matter.

I am also a welder and understand that purchasing a plasma cutter requires a hell amount of money.

Keep plasma cutter prices in mind; I tried to pick some finest plasma cutter in various ranges. Hopefully, you will find the right one for your next project.

I know there are multiple questions spinning on your head like who makes the best plasma cutter or where to buy a plasma cutter? I will try to cover all of this point.

Check it out:

Related article: Let’s check the best small welder guide for your home use. You will get unbiased reviews.

Plasma Cutter Reviews Comparison Chart

Last update on 2021-06-15 / Affiliate links / Images from Amazon Product Advertising API

Best Budget Plasma Cutter Under $500

If you’re a DIY occasional or enthusiast to use a plasma cutter, this cheap plasma cutter part is for you. Yes, the low budget impressive machine can work well.

So how much is a plasma cutter?

Well, for enthusiastic like you there is some affordable plasma cutter that performs really well.

Check this out:

• True Versatile Non-Touch Pilot Arc Cutter
• SUPER DEAL DC Inverter – Dual Voltage Machine
• ZENY DC Inverter – 110-220V Cutting Machine
• CUT-50, 50 Amp Pro by Amico – Best Plasma Cutting Machine for CNC
• Premium 50A Air Inverter Cutter by PRIMEWELD

1. Lotos LTP5000D Plasma Cutter – A True Versatile Plasma Cutter

No matter whether you are a DIY user or pro plasma cutter, the Lotos ltp5000d will gives you smooth, clean cuts.

YES, you heard that right.

But there’s another reason why so many professional welders love using the lotos lt5000d plasma cutter, let’s take a closer look.

My impression

Let’s start this plasma cutter reviews with its amazing functions.

This compact plasma cutter comes with a handle for portability and non-hazardous compressed air to cut alloy steel, stainless steel, copper, mild steel, and aluminum.

Why it’s so unique from the rest of the other?

It’s Pilot arc technology that allows cutting without touching the tip to the metal. Apart from this, the plasma cutter can be superb setup fast within 1 min. Benefit

Wow features of Lotos LTP5000D

It’s a non-touch pilot plasma cutter. That means we can efficiently cut through rough, rusty, painted, surfaces. The best part is it produces minimal slag. (Read more about Eastwood plasma cutter review)

Things we like most

What could be better?

FAQs about Lotos LTP5000D Plasma Cutter

2. SUPER DEAL DC Inverter – Best Pilot Arc Plasma Cutter

LOOK:

Most people have a misconception plasma cutter is all about welding and cutting.

But in my experience, besides these, we have to deal with various works.

And what can be better than Super Deal DC Plasma Cutter, Especially when it comes with a screen display?

YES, it’s true!

It comes with a Digital LCD Display.

My impression

Before anything, let’s see what’s included with the package.

• 1 piece cutting torch LG-40
• 1 pc earth clamp
• 2 pcs Plasma Tip and 1 pc AIR Regulator
• 1 pcs PG Head
• 2pcs gas pipe clasper and 2 pcs hoop
• Wire Brush/ Chipping Hammer
• Welding Face Mask
• 1pc Goggles

Sounds good?

Wait there is much more…

This plasma Machine has a pilot arc-striking system which ensures a clean cut without dross or slag. Meanwhile, this 240-volt plasma cutter has a convenient digital display.

Like super deals with another plasma cutter, these plasma machines are engineered to give reliable performance for the shop or home and priced to save you money.

Wow features of SUPER DEAL DC Plasma Cutter

The SUPER DEAL plasma cutter features patented PRO technology that means more stable performance. Thus, the High duty cycle ensures less power consumption.

Things we like most

What could be better?

FAQs about SUPER DEAL CUT 50

3. Zeny Dc Inverter Plasma Cutter – Best Inexpensive Plasma Cutter

Meet the best low-cost plasma cutter yet the low energy consumption. Yes, this zeny plasma cutter amazed me by its superior performance at such an affordable price.

It’s like a bull at a gate.

Astonishing, isn’t it?

Let’s dig a little deeper.

My impression

First of all, let’s talk about its specifications.

This yellow plasma cutter is 10 kg in weight. With a 60% duty cycle, its load loss is 40W. Other notable technical specifications are:

• Efficiency: 85%
• Air pressure: 0.4Pa
• Power factor: 0.93
• Protection class: IP21
• Arc striking model: Touch
• Max cutting thickness: 1-12mm

Besides, the Power supply voltage is 110V/60Hz, and the power supply capacity is 5.5KVA.

Now come to the advanced features. Zeny plasma arc cutting machine features the latest technology; makes it ideal for the procedure of metal materials machinery.

Wow features of the cut50

The Plasma machine is equipped with a top-quality plasma torch evolved specifically to enhance the cut quality.

Things we like most

What could be better?

FAQs about Zeny Dc Inverter Cutter

4. CUT-50, 50 Amp Pro by Amico – Best Plasma Cutter for CNC

The cut 50 is the newly designed plasma cutter we came across. The improved model makes this machine user-friendly and more convenient.

The thing that impresses me most, this air plasma monster is ETL listed.

My impression

This new, digitally controlled machine has totally changed the concept of the air plasma cutter. I actually surprised to see how 15-50 amps can produce such a high cutting performance. 

That’s not all…..

With advanced inverter technology, this one is pretty handy for small business projects, especially portable repair work use. Thus, the CUT-50 machine is capable of cutting thickness of 3/4 in. While you can achieve a severance thickness of 1.0 in. Max.

What is the metal is able to cut?

You can cut alloy steel or mild steel, stainless steel, copper aluminum, as well as other metal materials. (Read more about Amico welder review )

Wow feature of CUT-50 by Amico

Torch design gives a comfortable yet secure grip as it made from heat resistant material.

Things we liked most

What could be better?

FAQs about CUT-50 by Amico

5. Premium 50A Air Inverter Plasma Cutter by PRIMEWELD

When accuracy matters to you most, the PRIMEWELD Plasma Cutter is unbeatable for metalwork cuts. 

Wondering why I am so confident about this plasma cutter?

50 Amp plasma cutter handles cuts up to 1/2″ effortlessly. Designed for both construction work and industrial use, even the DIY project will also be great.

My impression

If you need a portable machine that makes moving a breeze but won’t break the bank, this is it. Top-notch materials with sturdy in mind. 

In addition to that…..

No matter what shapes and sizes, this handy tool is can handle any type of metalwork job without breaking a sweat. Meanwhile, the optimized design is just a state-of-the-art MOSFET transistor.

Have limited outlets? 

No worries!

This stuff is diversifying between 110v and 220v.

Wow feature of primeweld cut50

If you are too serious about getting the job done, primeweld is a place you can trust backed as these machines are designed by professionals. Plus, it backed by three years of solid warranty. (Read more about klutch plasma cutter review)

Things we liked most

What could be better?

FAQs about primeweld cut50

Plasma Cutter Under $1000

The term “plasma machine or cutter” is actually a broad term. In fact, these machines are consisting of several individual components. That’s why the material quality and design of each component matter into the price, with top-grade quality components costing more.

Don’t panic. You can find an amazing plasma cutter in this price range. Have a look at quick navigation.

• Green Forney Easy Weld 20p – Easy To Use
• Lotos LTP2000d – 3 in 1 Combo

1. Green Forney Easy Weld 20p Portable Plasma Cutter – Easy To Use

Built to perform the day to day!

Weighing only 21.5 lbs., this plasma monster is surprisingly transportable. Not only generator friendly, but this machine also runs on 120V outlet, cut like a knife on butter.

What is the metal this machine able to cut?

With 20p plasma cutter, this can deal stainless steel, mild steel, galvanized steel, brass, copper, and aluminum, up to 1/4”. 

My impression

Before anything else, let’s see what included in the box. This package includes a cutting torch, adapter, ground clamp, one extra electrode, and nozzle. Apart from this, this stuff is backed by one warranty.

All metal case makes it rugged and sturdy. This Forney Plasma machine is a handy piece of equipment for working with plumbing, HVAC, sheet metal, auto body shop, and restoration.

Cooler than ever!

The feature that impresses me most is they are easiest to use. You just need a 120 v power source and compressed air. The combination of an air dryer and a Built-in regulator makes cutting a breeze!

What include with Easy weld 251 box?

Wow Features of Easy Weld 251

The drag torch technology provides a Smooth, consistent cut effortlessly.

Things we like most

What could be better?

FAQs about Easy Weld 251

2. Lotos LTP2000d 50amp Non – Touch Pilot Arc Plasma Cutter – A 3 in 1 Combo Welding Machine

Imagine what it would be like if you find a tool that cuts not only as a plasma cutter but also as Tig and sticks welder!

Sound’s impressive, isn’t it?

Yes, LotosLTPDC2000D is literally a multipurpose Combo Welding Machine.

My impression

The LTPDC2000D combines three functions into one machine with a 200 A TIG welder, a 200 Stick Welder, and a 50 Arc Plasma Cutter with just the flip of a switch.

Cooler than ever!

The best part of this machine, Dual voltage unit capability, let the machine to run on 220 Voltage power (50/60 Hz), or on 110 V 50/60 Hz power with the use of a pigtail. However, it is able to cut several types of metal thing up to 1/2-inch with the pilot arc plasma cutting function (50A).

What comes in the box?

• Power supply
• Tig torch
• Plasma cutting torch
• MMA/Stick clamp

Wow feature of Lotos LTP2000d Plasma Cutter

The pre-installed NPT industry type plug and tremendous air filter regulator allows the user to quick-connect by using the stand coupler existing on the air compressor. As a result, the whole welder can be set up within 1 min.

Things we like most

What could be better?

FAQs about Lotos LTP2000d

Best Plasma Cutter $1000+

If you are one of those who are willing to invest some extra bucks for good quality, then this part is for you.

As a matter of fact, the plasma cutters are more technically involved and pricey when compared to any metal grinder. Here are some top-grade machines which are a bit pricey but ensure superior performance.

Have a look:

• Powermax30 XP – Top Rated
• Hobart Airforce 40i – An Incredibly Portable Cutter

1. Hypertherm Powermax30 XP – Top Rated Plasma Cutter

Get your gouging and precise cutting jobs done faster, easier and at a lower cost!

Believe me or not, the Powermax30 XP is one the best on Hypertherm’s Powermax line of the plasma cutter.

Meanwhile, the popular Powermax30 delivers supreme performance in a smart, portable package.

My impression

Let’s start the Hypertherm powermax 30 reviews with its design.

With the two-in-one design, the machine provides superior-power capability for fine thick metal cutting. Also, FineCut consumables ensure detailed, thin metal cutting.

Why will you love it?

This compact kit comes with all of the consumables needed to work a Powermax30 AIR plasma system. In the meantime, Kit contains nozzles and electrodes along with the swirl ring and retaining cap.

Wow features of Powermax30 XP

Thanks to its convenient storage case that is great for organizing and maintaining all the consumables.

Things we like most

What could be better?

FAQs about Powermax30 XP

2. Hobart Airforce 40i – An Incredibly Portable Plasma Cutter

“If Jesus was a metal cutter instead of a carpenter, this Hobart is the Plasma Cutter he’d use.”

A user gives this humourous feedback after using this. By this simple sentence, you can assume how much popular this plasma cutter.

Cut any kind of metal aluminum, Stainless steel, mild steel even if painted or rusted.

My impression

The Hobart 500566 Airforce is one hell of a plasma machine for the price. Why am I saying this? It gives Powerful high performance in a relatively lightweight package.

Deep down you know it’s true.

With 40 amps of power, the 40i can ensure clean cut 5/8 in. Meanwhile, it runs on 240V power. That means it’s suitable for light and heavy industrial users.

Wait; there is a lot to fall in love with this machine.

It’s super easy to transport from one place to another. Meanwhile, Setup is quite easy too; simply adjust the amperage on the front of the plasma cutter with the single knob design.

Wow feature of Hobart 500566 Airforce

Ergonomic trigger safety, enough efficient air consumption, and amazing XT40R torch consumables.

Things we like most

What could be better?

FAQs about Hobart 500566 Airforce

Feature To Look When Buying a Plasma Cutter

Plasma cutters are the easiest way to cut metal so far. But you need the right tools for smooth cutting experience, right?

Of course, you are investing a handsome amount of bucks in buying this machine, so make sure you pick the right one. Here are some things you need to consider before buying the plasma cutter.

Match the right plasma cutter for your work

 First and foremost, determine which work you gonna use the machine. It’s so important to choose the right one.  

Still, confuse what will be the perfect tool for you?

Then ask yourself these key questions to match a plasma cutter to your work:

1. Do you need a portable unit?
2. Do you have to deal with thick metal?
3. Are the electrical current stable?
4. How hot is a plasma cutter?

How often you use the cutter?

1. Portability

As you have to move a lot with equipment, a lightweight plasma cutter will be convenient to haul around in your truck.

Usually, the plasma cutter is 60 to 100 lbs. In weight. Also, you will get the lightest unit which is 18-21 lbs and are perfect for portable plasma.

2. Output Power

The power output of the plasma cutter will indicate what it can cut. For instant, 12 amps of output from a 120V tool will be capable of cutting most 1/8 inch metal.

On the other hand, 60 amps of output from a 230V plasma cutter will be capable enough to cut metals of 7/8 of an inch thick. So output power is pretty important.

3. Cutting Speed

For the plasma cutter, the cutting speed is considered as Inches per Minute. Thus, your priorities and workflow will determine what you actually need.

It’s true that two plasma cutters can cut a 2/3 inch of metal, but the time may vary for cutting speed. So be careful about it.

What Are The Advantages Of Plasma Cutting?

Let’s discuss the main advantages of plasma cutting:

1. Versatility

You can cut almost any conductive materials with plasma cutters. This includes steel, stainless steel, copper, aluminum, iron, brass, and a lot more.

You can also cut several metals stacked on each other in one go.

2. Portable

Plasma cutters are extremely portable. You can easily relocate the setup whenever you need it.

3. Fast cutting

Plasma cutters can cut metals one-fourth of the time faster than any other method. You don’t need to preheat the tools before using them. So, plasma cutters save you a lot of time.

4. Highly précised

Plasma cutters are ideal to cut metals with difficult shapes and angles. It provides clean and precise cuts every time. But you need to keep your hand sturdy.

5. Safety

Plasma cutters use non-flammable gas. So, the chance of fire or explosion is less.

It also produces less noise while cutting thinner pieces.

What Are The Disadvantages Of Plasma Cutting?

Well, there are a few cons associated with plasma cutters. This includes:

• Air plasma cutters can cut up to 38-50 mm metal plates.
• Creates fume when operating.
• Noise is produced while dealing with thicker pieces.
• Comparatively expensive.
• The arc creates highly bright flashes while cutting in the air.

For these reasons, plasma cutting is done in a well-ventilated area. And the operators need to follow safety precautions to avoid sudden flash and noise.

How Thick Can A Plasma Cutter Cut?

Plasma cutters are very efficient in cutting both thin and thick materials. You can also cut sheet metals in different angles and shapes. Plasma cutters use a highly heated arc to cut through metals.

A hand-held plasma cutter can cut metals up to 38 mm or 1.5 inches. Some models of air plasma cutters can cut up to 50 mm.

On the other hand, an automated plasma cutter cuts steel metals up to 6 inches or 150 mm.

Why Do I Need A Plasma Cutter?

Plasma cutters are the first choice of workers when they need a combination of precision and reliability.

Just by having a plasma cutter, you can do wonders. Such as:

• Cut a wide range of metals especially conductive metals.
• Cut even underwater. Underwater plasma cutting creates less fume and noise.
• The cut is clean and precise.
• High-speed cutting.
• Plasma cutting can be fully automated.

High Frequency Vs Pilot Arc Plasma Cutters

Both high frequency and pilot arc plasma cutters are trustworthy options, but a relatively pilot arc makes the work easier to strike an arc.

Plasma Cutter Air Supply To run a plasma cutter undoubtedly, you’ll need to ensure the supply of inert gas. Here comes the matter of compressed air plasma cutter and mostly used gas for the plasma cutter.

How Does a Plasma Cutter Work?

Plasma cutters work by transferring an electric arc usually through a gas that is flowing through a flexible constricted opening. However, the gas can be nitrogen, argon, shop air, oxygen, etc. In the meanwhile, this elevates the temperature to the point which enters the 4th state of matter. 

So have we got that straight?

Well, maybe you are familiar with the first three: solid, liquid, and gas. And Scientists call additional state plasma. Thus, as the metals are usually being cut is part of the circuit, the electrical conductivity of the plasma is the reason arc to transfer to the work.

Get it?

In many of today’s advanced plasma cutters, an arc between the nozzle and electrode is used to ionize its gas and eventually generate the plasma prior.

Frequently Asked Question (FAQs)

Question: Are Everlast plasma cutters any good?

Answer: when it comes to the plasma cutter, Everlast comes first. Everlast has made a remarkable position in the welding industry.

Question: What is a good brand of plasma cutter?

Answer: Several brands rank their position as a reliable brand of the plasma cutter. Some of these are Lotos, Everlast, Hobart, and Hypertherm, etc.

Question: What are the plasma cutters with the built-in compressor?

Answer: We recommend Hypertherm 088079.

Question: What type of materials will you cut and what thickness?

Answer: Plasma cutters can cut conductive materials such as steel, copper, brass, aluminum, etc. It can cut up to 38-50mm with a hand-held one. And up to 150 mm with an automated one.

Question: What gas does a plasma cutter use?

Answer: Plasma cutters require gas. Compressed air is commonly used.

Question: How much does a plasma cutter cost?

Answer: Depending on the size, capacity, and features, a plasma cutter can cost from $500 to $300000.

The bottom line…..

In summary, the actual process of operating a plasma cutter machine is relatively easy. 

Does it make sense?

Well, the hardest part actually waiting before striking an arc. And that is selecting a unit that best matches your work type and picks the right accessories according to that. In this article, we tried to help you to find the right one.

As you can see, we have discussed a serious of the finest plasma cutter that we think are best to handle arc project. So out of these entire 7 best plasma cutter, which one did we recommend as the best one?

Let’s take a closer look:

Best Overall: Hypertherm Plasma Cutter Powermax30 XP

Runner up, Best value: Lotos LTP2000d Arc Plasma Cutter

Best Budget: SUPER DEAL DC Inverter Plasma Cutter

But the ultimate choice is yours.

Good luck y’all!